Water heater installation
Water Line Connections
The water piping installation must conform to these instructions and to all local code authority having jurisdiction. Good practice requires that all heavy piping be supported.
Read and observe all requirements in the following sections before installation of the water piping begins:
1.Water Temperature Control and Mixing Valves on page 12.
2.Dishwashing Machines on page 13.
3.Closed Systems and Thermal Expansion on page 13.
4.
For multiple water heater installations see Water Piping Diagrams beginning on page 35.
Water (Potable) Heating and Space Heating
1.All piping components connected to this unit for space heating applications shall be suitable for use with potable water.
2.Toxic chemicals, such as those used for boiler treatment, shall NEVER be introduced into this system.
3.This unit may NEVER be connected to any existing heating system or component(s) previously used with a
4.When the system requires water for space heating at temperatures higher than required for domestic water purposes, a tempering valve must be installed. Please refer to installation diagrams on pages
5.These water heaters cannot be used in space heating applications only.
Thermometers (Not Supplied)
Thermometers should be obtained and field installed as shown in the installation diagrams.
Thermometers are installed in the system as a means of detecting the temperature of the outlet water supply.
Water Piping Diagrams
This manual provides detailed water piping diagrams for typical methods of application for the water heaters, see Water Piping Diagrams beginning on page 35. The water heater may be installed by itself, or with a separate storage tank. When used with a separate storage tank, the circulation may be either by gravity or by means of circulating pump. Adjust flow by throttling a full port ball valve installed in the circulating line on the outlet side of the pump. Never throttle flow on the suction side of a pump. See the Water Piping Diagrams beginning on page 35.
Note: In addition to the factory installed
Call the toll free technical support phone number listed on the back cover of this manual for further assistance in sizing a T&P valve for remote storage tanks.
T&P Valve Discharge Pipe
Explosion Hazard
Properly sized temperature- pressure relief valve must be installed in opening provided.
Can result in overheating and excessive tank pressure.
Can cause serious injury or death.
This water heater is provided with a properly rated/sized and certified combination temperature - pressure (T&P) relief valve by the manufacturer. See
CAUTION
Water Damage Hazard
•
Install a discharge pipe between the T&P valve discharge opening and a suitable floor drain. Do not connect discharge piping directly to the drain unless a 6” (15.2 cm) air gap is provided. To prevent bodily injury, hazard to life, or property damage, the relief valve must be allowed to discharge water in adequate quantities should circumstances demand. If the discharge pipe is not connected to a drain or other suitable means, the water flow may cause property damage.
T&P Valve Discharge Pipe Requirements:
•Shall not be smaller in size than the outlet pipe size of the valve, or have any reducing couplings or other restrictions.
•Shall not be plugged or blocked.
•Shall not be exposed to freezing temperatures.
•Shall be of material listed for hot water distribution.
•Shall be installed so as to allow complete drainage of both the
•Must terminate a maximum of six inches above a floor drain or external to the building. In cold climates, it is recommended that the discharge pipe be terminated at an adequate drain inside the building.
•Shall not have any valve or other obstruction between the relief valve and the drain.
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