American Water Heater ABCG3 Deliming Solvents, Tank Cleanout Procedure, Example

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Lime accumulation not only reduces the life of equipment but also reduces efficiency of the heater and increases fuel consumption.

The usage of water softening equipment greatly reduces the hardness of the water. However, this equipment does not always remove all of the hardness (lime). For this reason it is recommended that a regular schedule for deliming be maintained.

The time between cleaning will vary from weeks to months depending upon water conditions and usage.

The depth of lime buildup should be measured periodically. Heaters equipped with cleanouts will have about 2" of lime buildup when the level of lime has reached the bottom of the cleanout opening. A schedule for deliming should then be set up,based on the amount of time it would take for a 1" buildup of lime. It is recommended that the water heater initially be inspected after 6 months.

Example 1:

Initial inspection after 6 months shows 1/2" of lime accumulation. Therefore, the heater should be delimed once a year.

Example 2:

Initial inspection after 6 months shows 2" of lime accumulation. Therefore, the heater should be delimed every 3 months.

FIGURE 28.

Deliming Solvents

UN•LIME is recommended for deliming. UN•LIME is a patented food grade acid which is safe to handle and does not create the harmful fumes which are associated with other products.

UN•LIME may be obtained from your dealer, distributor or water heater manufacturer. Order Part Number 9005416105, 1 gallon, packed 4 gallons per case or Part Number 9005417105, 5 gallon container.

NOTE: Un•Lime is not available for use in Canada.

Hydrochloric base acids are not recommended for use on glass lined tanks.

Observe handling instructions on label of product being used.

Tank Cleanout Procedure

The following practices will ensure longer life and enable the unit to operate at its designed efficiency:

1.Once a month the heater should be flushed. Open the drain valve and allow two gallons of water to drain from the heater. Inlet water valve should remain open to maintain pressure in tank.

2.A cleanout opening is provided for periodic cleaning of the tank. Gas must be shut off and heater drained before opening cleanout.

To clean heater through cleanout opening, proceed as follows:

3.Drain heater.

4.Remove outer cover plate from lower side of heater jacket.

5.Remove six (6) hex head screws securing tank cleanout plate and remove plate.

6.Remove lime, scale, or sediment using care not to damage the glass lining.

7.Inspect cleanout plate gasket, if new gasket is required, replace with part no. 9004099215.

8.Install cleanout plate. Be sure to draw plate up tight by tightening screws securely.

9.Replace outer jacket cover plate.

In some water areas the sediment might not be removed by this method and may result in the water heater making rumbling or boiling noises. To dissolve and remove these more stubborn mineral deposits, UN•LIME Professional Delimer should be used.

Deliming Using FLO-JUG Method

UN•LIME in the 5 gallon size is recommended for deliming of all models. Contact your local dealer, distributor or, water heater manufacturer.

Prepare the Water Heater

To delime the water heater using the Flo-Jug method, first prepare the heater for deliming.

Explosion Hazard

Flammable hydrogen gases may be present.

Keep all ignition sources away from faucet when turning on hot water.

Do not smoke or have open flame or sparks in vicinity of heater. Do not mix UN•LIME with other chemicals. Do not allow contact with magnesium, aluminum or galvanized metals.

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Contents Commercial gas water heaters Table Of Contents Safe Installation, Use and Service ApprovalsGeneral Safety Information Fire and Explosion HazardPrecautions Hydrogen Gas Flammable Grounding InstructionsAbbreviations Used Qualified Installer or Service AgencyIntroduction QualificationsLow Gas Pressure Switch Eliminator self-cleaning systemHigh Limit Switch Electronic Ignition ControlROUGH-IN-DIMENSIONS Installation considerationsRough In Dimensions Recovery CAPACITIES, based on 80% efficiencyLocating the Water Heater ClearancesInstallation on Combustible Flooring Insulation BlanketCirculation pumps High Altitude Installations Installation Requirements Closed Water Systems Temperature-Pressure Relief ValveDishwashing Machines Thermal ExpansionContaminated Air Air RequirementsValve Discharge Pipe Requirements Unconfined Space Confined SpaceVenting Outdoor Air Through Two Openings Multiple Heater ManifoldFresh Air Openings for Confined Spaces Outdoor Air Through One OpeningOutdoor Air Through Two Vertical Ducts Air From Other Indoor SpacesTechnical Data Venting Multiple Gas Fired Tank-Type HeatersTechnical Data Venting Water heater installation Water Line ConnectionsValve Discharge Pipe Installation Diagrams Top Inlet/Outlet Usage Tube Inlet InstallationHeater Wiring Purging Gas Line Leak TestingGas Piping Gas Meter Size Natural Gases OnlyStart Up Prior to Start UpInitial Start Up Gas Valves Water Temperature AdjustmentChecking Venting Checking the InputSequence of Operation Lighting & Operation Label Sequence of Operation Flow Chart Maintenance Draining and Flushing Hot Water OdorAnode Rod Inspection To Drain the Water Heater Storage TankDeliming Solvents Tank Cleanout ProcedureDeliming Using FLO-JUG Method ExampleChemical Hazard System Diagnostics Ignition Module SystemElectrical Servicing Start Up Conditions High Water Temperature Shut Off SystemFor Your Information Operational ConditionsTroubleshooting Qualified Service AgencyComplaint Cause Remedy User Diagrams Water PipingTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Manifold Kits ALL Other Parts Service and Repair ExpensesClaim Procedure Conditions and Exceptions