American Water Heater ABCG3 instruction manual Chemical Hazard

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Chemical Hazard

• Product contains phosphoric acid.

• Keep out of reach of children.

• Use rubber or neoprene gloves.

Contains phosphoric acid. In case of external contact, flush with cool water. If irritation persists, get medical attention. If swallowed, give 1 or 2 glasses of water or milk and call physician.

Get immediate medical attention for eyes. Keep out of reach of children.

NOTE: THE USE OF RUBBER OR NEOPRENE GLOVES IS RECOMMENDED, ESPECIALLY IF YOU HAVE ANY OPEN SORES ORCUTSTOAVOIDUNNECESSARYIRRITATIONORDISCOMFORT.

1.Turn off fuel and/or power supply to heater. Also, turn off power to any electrical device or equipment, which is attached, or part of the system.

2.Open hot water side of faucet closest to heater and allow water to run until it is cool enough to handle safely.

3.Close cold water inlet valve to heater.

4.Connect hose to drain valve at bottom of heater and start draining heater into suitable floor drain area.

5.Remove relief valve while heater is draining. NOTE: Do not replace relief valve until deliming is completed. Relief valve opening will also act as a vent in case of possible contact between the delimer and the anode rod(s), which may produce flammable hydrogen-air mixtures.

6.If relief valve appears to be limed-up, place it in a clean glass or plastic container adequate in size so that you can pour enough UN•LIME® into the container to cover the valve and allow space for foaming. When foaming stops, run fresh cool water into the container and rinse the relief valve for a few minutes.

7.If heater does not drain completely after a reasonable length of time, turn off the main water supply valve to stop water from entering the tank due to a by-pass problem or defective cold water inlet valve. Also, check for clogged drain valve opening. Heater must be completely drained before introducing UN•LIME.

8.Remove the cleanout cover and place a clean plastic bucket next to the cleanout opening.

Partially open the cold water inlet valve to allow time to accomplish the following and then close the valve.

While the water is being run through the tank, insert a stiff wire, copper tube flattened at one end or an opened wire coat hanger through the cleanout opening and scrape out any loose deposits of scale or sediment. This is an economical way to avoid unnecessary usage of the deliming solution.

Repeat the opening and closing of the cold water inlet valve as necessary but be sure the heater is completely drained when ready to introduce the UN•LIME.

Upon completion, reinstall the cleanout cover and use a new cleanout cover gasket (part number 9004099215).

Remove the drain valve.

9.Install the long plastic male adapter insert fitting into the drain valve opening of heater after applying Teflon tape or paste to

threads. Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection. Do not over tighten to avoid damage to threads and fittings.

Prepare the Up-N-Down Transfer Kit

The next step is the preparation on the Up-N-Down Transfer Kit, if you have not already done so:

1.With the 5 gallon Up-N-Down container in the vertical position, unscrew the plastic vent cap in the handle and pierce the plastic membrane over the vent boss under the cap to allow the container to vent.

Note: If your container does not have the vent cap and vent boss, drill a 3/16” hole in the handle. When you have finished deliming you will be able to plug this drilled vent with the stainless steel screw that is supplied with the kit.

2.Remove the container’s cap and cut the plastic membrane located in the 3/4” IPT opening in the cap. Take care to not damage the threads.

3.Find the 3/4” male adapter, apply teflon tape to the threaded end and screw it into the 3/4” IPT opening in the cap.

4.Put cap with male adapter back on the container and slide 3/4” hose over end of male adapter and fasten in place using hose clamp provided.

Delime using Flo-Jug Method

5.Slide the hose clamp over end of hose and slide hose over the male adapter in the water heater drain opening and secure in place using hose clamp.

6.Lift container to the “Pour” Position, see Figure 29, being careful to keep the vent in the handle above the liquid level and pour the UN•LIME into the heater.

7.Lower container, you may have to place the container on its empty carton to prevent the UN•LIME from flowing back into the container.

8.Let UN•LIME remain in the heater for 5 minutes and then lower the container to the “Drain” Position, see Figure 29.

9.Deliming activity is indicated by foaming on the surface of the UN•LIME. If there is deliming activity, repeat steps 6 thru 8.

Normally, lime removal will be completed within one hour. Severe build-up of lime may take longer than an hour to complete descaling.

Note: To check UN•LIME for continued use, place some scale or white chalk in a glass with a small amount of UN•LIME. If the material is vigorously dissolved by the UN•LIME, it can be reused; if not, the UN•LIME should be replaced.

Figure 29.

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Contents Commercial gas water heaters Table Of Contents Approvals Safe Installation, Use and ServiceFire and Explosion Hazard General Safety InformationGrounding Instructions Precautions Hydrogen Gas FlammableQualifications Qualified Installer or Service AgencyIntroduction Abbreviations UsedElectronic Ignition Control Eliminator self-cleaning systemHigh Limit Switch Low Gas Pressure SwitchRecovery CAPACITIES, based on 80% efficiency Installation considerationsRough In Dimensions ROUGH-IN-DIMENSIONSClearances Locating the Water HeaterInsulation Blanket Installation on Combustible FlooringCirculation pumps High Altitude Installations Installation Requirements Thermal Expansion Temperature-Pressure Relief ValveDishwashing Machines Closed Water SystemsAir Requirements Contaminated AirValve Discharge Pipe Requirements Confined Space Unconfined SpaceVenting Outdoor Air Through One Opening Multiple Heater ManifoldFresh Air Openings for Confined Spaces Outdoor Air Through Two OpeningsAir From Other Indoor Spaces Outdoor Air Through Two Vertical DuctsMultiple Gas Fired Tank-Type Heaters Technical Data VentingTechnical Data Venting Water Line Connections Water heater installationValve Discharge Pipe Tube Inlet Installation Installation Diagrams Top Inlet/Outlet UsageHeater Wiring Gas Meter Size Natural Gases Only Gas Line Leak TestingGas Piping PurgingPrior to Start Up Start UpInitial Start Up Checking the Input Water Temperature AdjustmentChecking Venting Gas ValvesLighting & Operation Label Sequence of OperationSequence of Operation Flow Chart Maintenance To Drain the Water Heater Storage Tank Hot Water OdorAnode Rod Inspection Draining and FlushingExample Tank Cleanout ProcedureDeliming Using FLO-JUG Method Deliming SolventsChemical Hazard Ignition Module System System DiagnosticsElectrical Servicing Operational Conditions High Water Temperature Shut Off SystemFor Your Information Start Up ConditionsQualified Service Agency TroubleshootingComplaint Cause Remedy User Water Piping DiagramsTemperature & Pressure Temperature & Pressure Relief Valve Circulating Pump Multi Flue 2 Units Multi Flue 2 Units with Vertical Storage Tank Multi Flue 2 Units with Vertical Storage Tank Return from Multi Flue 2 Units TWO Temperature Multi Flue 2 Units with Booster TWO Temperature MULTI-FLUE 3 Units MULTI-FLUE 3 Units with Vertical Storage Tank MULTI-FLUE 3 Units with Horizontal Storage Tank Multi Flue Flue 4 Units MULTI-FLUE 4 Units with Vertical Storage Tank MULTI-FLUE 4 Units with Horizontal Storage Tank Manifold Kits Conditions and Exceptions Service and Repair ExpensesClaim Procedure ALL Other Parts