Genie 1024, 1022 manual Split Rail sections, Split Rail assembly

Page 10

NOTE: For split rail clamps, nuts, and bolts locate Bag 0 from Box 1.

3.Remove the two rail sections that are not connected to the chain and place them on floor (Fig. 1-2, A).

4.Carefully remove the third rail section with chain and plastic sleeve. Place rail section on floor and extend chain straight out. (Fig. 1-2, B). Chain and rail should extend approximately 7 feet.

5.Remove wire ties and plastic bag from chain. Leave chain extended straight out on floor. Avoid kinks in the chain by careful handling and keeping chain flat on the floor.

6.Align the three rail sections by pulling the chain straight and wrapping it around the chain tensioner pulley (Fig. 1-3).

7.Attach the two rail clamps to the rail section joints with (4) bolts and nuts. After both rail clamps have been assembled to the rail sections, securely tighten the bolts and nuts.

POWER HEAD & RAIL ASSEMBLY

NOTE: Handle carefully! Drive chain can slide out of rail.

NOTE: For power head and rail assembly locate Bag 1 from Box 1.

1.Attach rail assembly to power head by aligning the sprocket onto the motor shaft. Use (3) bolts, 5/16"-18 x 1/2" (Fig. 1-4).

2.Tighten the chain by turning the adjustment nut clockwise. The chain adjustment nut is located opposite the power head at the other end of the rail (Fig. 1-5).

3.Tighten chain until chain is approximately 1/8 inch above the base of the rail at midpoint on the rail (Fig. 1-5). Do NOT over tighten chain.

REMINDER: You should have removed all ropes and/or cables and disabled the door lock already. If you have not, remove all ropes and/or cables and disable garage door lock NOW before continuing with installation (Fig. 1-6).

 

Chain Rail

A

Center Rail

 

 

End Rail

B

 

 

Wire Tie(s)

FIG. 1-2 Split Rail sections.

 

 

 

Rail with chain

 

 

 

Rail Clamps

 

Rail Clamp Bolts

 

 

 

 

Release

 

 

 

Knob

 

End Rail

Rail Clamp Nuts

 

 

 

 

 

SION

 

 

 

G TEN

 

 

HIGH

SPRIN

 

 

 

 

Chain tensioner

 

 

Center Rail

 

 

 

 

 

Chain

 

FIG. 1-3 Split Rail assembly.

Use

5/16"-18 x 1/2" Bolts

FIG. 1-4 Rail - Power head assembly.

 

Chain Pulley Bracket (at wall end of rail)

 

 

Use 1/2" socket

 

 

on adjustment nut

 

 

Tighten nut to move pulley this direction

 

 

Chain

 

 

Chain

 

 

1/8"

 

 

T-Rail at center of rail assembly

T-Rail

 

 

FIG. 1-5

Chain adjustment.

 

Set assembled power head and rail aside. Begin with Section 2 INSTALLATION.

Remove

Remove

FIG. 1-6 Disable garage door lock.

10

PN# 3642036212, 8/09/2007

 

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Contents Model 1022/1024 Electrical Shock Safety InformationMoving Door High Spring TensionOperator Features Table of ContentsSafety Features Do not USE AN Extension Cord Do not USE Alternate Power SuppliesSection Approx Typical Sectional Door InstallationMAX MIN Recommended Tools Parts Identification Not Shown Full SizeDo not Return to Point of Purchase Piece Rail Hardware Assembled View Chain tensionerOperator Assembly Box Label Example Internal boxesSplit Rail assembly Split Rail sectionsDo not move door spring Mounting the header bracket Installation Header and Door Mounting BracketsFinding header bracket mounting location ExtendAngle Iron on Finished Ceiling Mounting the assemblyMounting the Operator Unfinished or Open BeamInstall Door Arms Door Bracket2b. Wiring If not pre-wired Wall Control Installation2a. Wiring If pre-wired Wall Control locationPower Head With Rear Cover Removed -3 Insert wires Securely fasten wiresDo not install rear cover yet Mounting3a. Wiring If not pre-wired Mounting Safety Beam Source Red LED and Sensor Green LEDAs you go -6 on next Do not install the white lamp cover at this time 3b. Wiring pre-wiredRoute wire from ceiling to power head Power Head With Rear Cover Not Shown Cover clipsWith Power Supplied Connecting to PowerWith Permanent Wiring With Grounded PlugEngage Chain to Carriage Limit Controls location on power headDoor Limits Close Travel LimitErase OPEN/CLOSE Travel Limit Carriage LockUP/DOWN Force Contact Reverse TestProgramming Remote Controls Lost or Stolen RemoteVisor clip Light BULB/LENS InstallationBattery replacement Light bulbSafety Beam System MaintenanceRoutine Monthly Maintenance Door balancePower Cord Circuit Wiring DiagramTroubleshooting Guide Operation Troubleshooting Guide Power Head LED Possible Problem SolutionTransmitter Compliance Statement Limited Warranty For Answers Call
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