Emerson E2 operation manual

Contents BX HVAC, and CX Convenience Store Controllers Rev 13 14-SEP-2011Page FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page Introduction E2 Refrigeration ControllerE2 Building Con- troller MrldsE2 Convenience Store Controller Networking Overview 1 E2 I/O NetworkNetwork Able for the RS485 NetworkDocumentation Over View Interconnection With Other E2sOn-Line Help System Overview Software Licensing Hardware Overview E2 HardwareLEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status I/O Network Boards and Peripherals Gateway BoardMain Board Status CPU LEDs Keyboard StatusMultiFlex Boards MultiFlex 16 Input BoardGateway Model Model Name DescriptionMultiFlex Combination Input/ Output Boards Model Description NameE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex CUB MultiFlex RTU BX and CX OnlyMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardMultiFlex ESR Board Hand-held Terminal P/N8RO and 8ROSMT Relay Boards 10- Hand-held Terminal6 4AO Analog Output Board 13- 4AO Analog Output Board P/N16AIe Dis 8ROe DisESR8 Dis 20- Case Controller CC-100P shown6 TD3 Temperature Display Facility Status Display FSDPage Mounting Mounting the E2Standard Mount Recessed MountRetrofit Mounting Standard Mount Inside Rear of EnclosureBlank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Two-Channel and Four- Channel Repeaters Internal ModemMounting Repeaters Overview Mounting the Two-Channel RepeaterSensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Product Temperature Probes Humidity Sensors and HumidistatsMounting Bullet and Pipe Mount Sensors Indoor RH SensorDuct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Dewpoint Probe Light Level SensorLiquid Level Sensors Refrigerant Leak DetectorsPage E2 Hardware Setup Setting up the E2Enclosure Main Processor BoardPowering the E2 Add-On E2 Peripherals Echelon Card Plug-In P/N 537-4860with mounting screw P/NPlug-In Digital I/O Network Card P/N Modem P/N DescriptionBattery Testing and Replacement 5 E2 RS485 Port Card P/N 537-4890Plug-In Four-Channel Inter- nal Repeater LEDsLow Battery Notification Battery Enable SwitchBattery Test Battery Replacement Qual- ified Technicians OnlyEchelon Earth Page Serial Configura- tion Serial Device and Soft Ware SetupOverview COM PortsE2 COM# Associations Connector RS485 Network and Hardware Setup I/O Network1 I/O Board Names and Termi Nology BoardWiring Types MultiFlex-Plus + BoardI/O Network Structure Daisy Chains Network Noise Minimiza TionSetting the Baud Rate Network ID Numbers Board NumbersSetting the Terminating and Biasing Jumpers Powering the I/O BoardsWiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers Copeland Discus with Core- Sense Diagnostics ISD Control Techniques Drive3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case DisplayIPro DAC Energy MeterOverview Supported System TypesAdvisory and Alarms Diagnostic Alarm Descriptions E2 AdvisoryCopeland Discus with Core- Sense Protection Light Commercial Thermo StatComfort Alert Codes Comfort Alert Descriptions Cause E2 AdvisorySupply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Diagnostic Alarms Diagnostic Alarm DescriptionsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration CompressorXM Series of Case Control Lers 11.1 XM67011.2 XM679 11.3 XM678RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Ethernet IP Configura Tions Equipment Specifications TypeE2 Ethernet Peer Communications Hardware Specifica TionsEthernet Network Layouts Software Specifica TionsClosed Network Layout Software Setup Open Network LayoutTroubleshooting 5Peer Network Tab Set Group NameEchelon Network and Hardware Setup Wiring TypeCable Type Retail Solutions Part Number Loop ResistanceDevice Termination Maximum Number of Eche- lon DevicesWire Restrictions Installing Echelon DevicesPowering Echelon Devices Maximum Total Segment LengthLEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Troubleshooting Connected I/O Screen E2 firmware versions 2.81 and aboveE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 All Analog Temperature Sensors and Air Flow Sensors MultiFlex Boards16AI Boards 8IO and Artc BoardsPower Connection Sensor Input Type Wiring Dip Switch DownWall-mounted Down 207-1000 Refrigerant Sensor Input Type MA output to input board20mA, Up for PulseApplication AssociationSensor Type Description Pulse onSetting Up Digital Inputs 8RO, 8ROe, 8IO, and MultiFlex Outputs SetOld 8ROs New 8ROs and 8RO-FCsSetting Up Digital Outputs Setting Up Analog Outputs Temperature and Digital Sensors ConnectionAuxiliary Analog Input Hand-Held Terminal Jack335-3263 Pulse Valve 335-3260 Generic Stepper and Emerson Flow Controls ESV ValvePin Page Cleaning Out the Con- troller Performing a Clean OutQuick Start Logging OnBoards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Setting Number of Applications Customizing the Home ScreenCommon Screen Ele- ments HeaderFunction Keys Help LineStatus Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description System Information Menu 13- System Information MenuTime/Date Setup Setting the Time and DateSet Up Modem Set Up TCP/IP 17- TCP/IP Addressing10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Set Up User Access LevelCreating a New User Account Changing Required User Access LevelsDeleting a User Set Up I/O Network Specify Number of BoardsChecking Online Status Set Up Echelon Net WorkSpecifying Number Devices Service Button Method Commissioning a DeviceHow Echelon Commissioning Works Modbus CommissioningCC-100’s Service Button TD3’s Service ButtonESR8’s Service Button Commissioning the EC-2License Management Manual ID Entry MethodWeb Services 33- TCP/IP Screen Locating the Mac AddressSet Up Alarming 37- Alarm Setup MenuSpecifying Alarm Reporting Types Setting up an E2 to be an Alarm AnnunciatorAlarm Dial-Out Introduction Alarm Report IngSet Up Global Data Priority SettingsSet Up Applications Example Setting Up an Outdoor Temperature Sen- sorUsing and Configuring a Setup Screen 10.18.1 Add/Delete an ApplicationAdd an Application Delete an ApplicationEdit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Software Overview Suction GroupsIntroduction Standard Suction Group ApplicationLearning Mode Hardware OverviewCircuit Load Analysis Control/Cycles ParameterTemperature Differential Strat Egy Input Sensor Type Wiring InstructionsCondenser Control Air Cooled CondensersCondenser Split Mode Fast RecoveryEvaporative Condensers Fan ControlStandard Circuits Refrigeration ControlDefrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview Valve Control EEVs Liquid Pulse and Liquid StepperThermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Temperature Termination Anti-Sweat ControlDemand Defrost Wait StateClean/Wash Mode Dual Temp ControlLight Control Dewpoint Input SourcesRecoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Setting Up An Individual Case Controller Logging GroupsPossible Data Errors Data CompressionBase Log Group ClippingSetting Up Logging Logging Setup MenuLogging Group Status Screen Log ReportsApplication Log Report Logging Group ReportSystem Log Report Temperature Control Air Handling UnitsAlternate Setpoints Single-Speed FansEconomization Enable Economizer ControlTwo-Speed Fans Variable-Speed FansDigital Economizer Control Analog Economizer ControlDehumidification Control CurtailmentInputs Sensor Type Wiring Instructions Separate SetpointsAHU Zone Control Intelligent Pre-Starts and Pre-StopsSection Zone ControlTion How Zones Work Applications That May Be Connected To ZonesMultiFlex RTU Board MultiFlex RCB BoardZone Temperature Economization EnableEffect of Enabling Econ- omization Zone Humidity InputEffect of Enabling Dehu- midification MultiFlex RTUs and RCBsStand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Functions of the Lighting Schedule Application Control Method SelectStandard Control Light Level Interface CellSchedule Interface Cell Alternate ControlMulti-Logic Combiner Basic Schedule Cell Min ON/OFF CellProof Cell Offset Solar ControlDemand Control Output Light DimmingIntroduction to Demand Limit Control Demand MonitoringLoad Shedding Shedding LevelsPriority Levels DefinitionLast Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Power Monitoring Input Sensor ControlAnalog Sensor Control Cut In/Cut Out Setpoint Con TrolLogical Combination Loop/Sequence Con TrolControl Cells Diagram Loop/Sequence Control Cell DescriptionsOutput Cells Select CellOutput Cell Descriptions Time Scheduling and Holidays How Schedules WorkEvents Absolute and Relative EventsPower Monitoring Holiday SchedulesOverlapping RangesLogging HourlyDaily MonthlyAnti-Sweat Setup Heat/Cool ControlHow Anti-Sweat Works Unoccupied HysteresisSetpoint Reset StopsAnalog and Digital Combiners Lead/LagTemperature Differential TD Strategy ConfigurationTD Control TD Control Fail-SafesAlarms Pulse AccumulationInputs OutputsAccumulator Reset Types Irrigation ControlHigh Trip Zones and CyclesZone Inhibit Cycle SchedulingZone Bypass Inputs Service Modes Flow Sensor-Related TestsHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each StageFlexible Combiner Modular Chiller Con- trol MCCControl/Cycles Parame Ter Learning ModeCompressor Control Boiler Bypass Valve ControlDigital Scroll Compressor Variable Frequency Drive Com PressorRMS Asset RMS ScaleLog Information Device ConstraintsLogged Changes Unlogged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen Logging On and Access Levels CX Home ScreenSystem Configuration Menu Toggling Full OptionsNavigation MenusSystem Information Menu Actions MenuSetup Screens Screen TypesStatus Screens Summary ScreensE2 Keypad Index TabsHeader Icons CursorEnter Key Tab KeyKeypad Log In/Out Key Four Directional Arrow KeysUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysManual Defrost and Clean Mode Customizing the Home ScreenKeys Function EditList menu and choose End Manual Mode OverridesChecking Boards Online Checking Status ScreensAlarms Accessing the Alarm Advi Sory LogViewing the Controller Advi Sory Log Date and Time12.10.5 Ack/Reset State Area Ctrl Application Prop ErtyAdvisory Message AcknowledgingResetting ClearingFacility Status Display FSD Alarms Viewing Logs and GraphsLocating Logged Inputs Outputs Home/Status ScreensSetup Screens Setting Up Input and Output PointersLog View Zooming In and OutLow Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx Eclipse Transducers Voltage Pressure PSI 100 lb 200 lb 500 lb XducerPage Appendix C Alarm Advisory Messages Alarm Name Default Definition PriorityE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Integral Mode Why I Mode is NecessaryProportional Constant Kp Throttling Range on page D-1I Mode Calculation Derivative ModeSaturation D Mode Calculation How Condenser Control Hvac PID Differs From OthersOutput at Setpoint Output at Setpoint for Non-CondenserOther PID Features Changing the Output at SetpointOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID ControlMinimum Accumulated Error FilteringPage Page Medium Resolution Reuccf Page Page Appendix F Troubleshooting Refer to .1.9, PoweringEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Number of Fans field? TripSymptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Index NumericsLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers