Emerson E2 operation manual Loop/Sequence Con Trol, Logical Combination, Control Cells

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basic functions:

LOGICAL COMBINATION: Up to four inputs may be combined using standard logical combina- tion methods (such as AND, OR, XOR, etc.) The result is the command output value, which can be used to operate a relay.

BYPASS: The command output may be configured to be bypassed to a fixed value by a switch or but- ton press.

ALARMING: Alarms and notices can be generated based on the command value of all the digital inputs of the cell, plus occupancy, and schedules.

11.12.5 Logical Combination

A Digital Sensor Control module has four inputs num- bered 1 through 4. The logical combination of the Digital Sensor Control modules follows one of the following strat- egies:

FIRST - The first of the four digital inputs received will be used as the logical input value. This combi- nation first looks at input #1. If the value of this input is undefined, it looks for other valid inputs, starting with #2 and descending in numerical order to #4.

SELECT - The sensor module reads an analog input, which provides a numerical value from 1 to 4. This number determines

AND - The logical input value will be ON only when all sensor control inputs are ON. If one or more of them are OFF, then the logical input value will also be OFF.

OR - The logical input value will be ON if one or more sensor control inputs are ON. If all of them are OFF, the logical input value will also be OFF.

XOR - This combination strategy is exactly the same as OR, except when all sensor control inputs are ON, the logical input value will be OFF instead of ON.

VOTE - If more than half of the sensor control inputs are ON, the logical input value will be ON. Otherwise, if 50% or less of the sensor control inputs are OFF, the logical input value will be OFF.

11.13Loop/Sequence Con-

trol

The Loop Sequence Control application’s main func- tion is to read the value of an analog input, compare the

value to a setpoint, and generate a single analog output value. This output value is represented in three different forms: a single analog value from 0% to 100%, up to eight digital stage outputs, and a digital pulse width modulation output.

The output value(s) are generated by a PID Control cell, which takes into account both the input’s instanta- neous value and its rate and direction of change. The PID Control algorithm is similar to the PID algorithm used by Pressure Control, except the Loop Sequence Control application is designed to be used in a wider array of applications.

11.13.1Layout of the Loop/ Sequence Control Application

There are two different types of cells in the Loop/ Sequence Control Application: control cells and output cells. The control cells have a part in determining the PID output percentage. The output cells convert this PID per- centage to staged digital and pulse width modulation acti- vations.

11.13.1.1 Control Cells

The five control cells in the Loop/Sequence Control application act as “steps” in determining the final PID per- centage.

Step 1: Select - The Select cell determines whether the occupied setpoint or the unoccupied setpoint will be used by the PID cell. This cell reads in values for both set- points, chooses the one to use based on the value of an Occupancy input, and sends the appropriate setpoint value to the next cell in line, the Setpt Float cell.

Step 2: Setpt Float - The Setpt Float cell allows alter- ation of the control setpoint provided by the Select cell based on comparison of a “float” input to a range of val- ues. The floating setpoint is then sent to the next cell in line, the PID Control cell.

Step 3: PID Control

This cell makes the PID percentage calculation based on the value of the setpoint (received from the Setpt Float cell) compared to the control input, which is fed directly into the PID Control cell. The resulting percentage is sent to the next cell in line, the Filter cell.

Step 4: Filter - The Filter cell limits the rate of change of the PID percentage over time, and is typically used to keep the PID cell from over-compensating when inputs change drastically. The filtered PID percentage is sent to the final control cell, the Override cell.

Step 5: Override - Once the PID percentage is figured, the Override cell provides for overrides of the PID per- centage. The Override cell, when activated by a user-initi- ated manual override, will block the PID percentage from

Loop/Sequence Control

Software Overview 11-39

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Contents Rev 13 14-SEP-2011 BX HVAC, and CX Convenience Store ControllersPage FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page E2 Refrigeration Controller IntroductionMrlds E2 Building Con- trollerE2 Convenience Store Controller 1 E2 I/O Network Networking OverviewAble for the RS485 Network NetworkInterconnection With Other E2s Documentation Over ViewOn-Line Help System Overview Software Licensing E2 Hardware Hardware OverviewLEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status Gateway Board I/O Network Boards and PeripheralsMain Board Status CPU LEDs Keyboard StatusMultiFlex 16 Input Board MultiFlex BoardsGateway Model Model Name DescriptionModel Description Name MultiFlex Combination Input/ Output BoardsE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex RTU BX and CX Only MultiFlex CUBMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardHand-held Terminal P/N MultiFlex ESR Board10- Hand-held Terminal 8RO and 8ROSMT Relay Boards13- 4AO Analog Output Board P/N 6 4AO Analog Output Board8ROe Dis 16AIe Dis20- Case Controller CC-100P shown ESR8 DisFacility Status Display FSD 6 TD3 Temperature DisplayPage Mounting the E2 MountingStandard Mount Recessed MountStandard Mount Inside Rear of Enclosure Retrofit MountingBlank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Internal Modem Two-Channel and Four- Channel RepeatersMounting Repeaters Overview Mounting the Two-Channel RepeaterSensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Humidity Sensors and Humidistats Product Temperature ProbesMounting Bullet and Pipe Mount Sensors Indoor RH SensorDuct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Light Level Sensor Dewpoint ProbeLiquid Level Sensors Refrigerant Leak DetectorsPage Setting up the E2 E2 Hardware SetupEnclosure Main Processor BoardPowering the E2 Echelon Card Plug-In P/N 537-4860with mounting screw P/N Add-On E2 PeripheralsModem P/N Description Plug-In Digital I/O Network Card P/N5 E2 RS485 Port Card P/N 537-4890 Battery Testing and ReplacementPlug-In Four-Channel Inter- nal Repeater LEDsBattery Enable Switch Low Battery NotificationBattery Test Battery Replacement Qual- ified Technicians OnlyEchelon Earth Page Serial Device and Soft Ware Setup Serial Configura- tionOverview COM PortsE2 COM# Associations Connector I/O Network RS485 Network and Hardware Setup1 I/O Board Names and Termi Nology BoardMultiFlex-Plus + Board Wiring TypesI/O Network Structure Daisy Chains Network Noise Minimiza TionNetwork ID Numbers Board Numbers Setting the Baud RatePowering the I/O Boards Setting the Terminating and Biasing JumpersWiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers Control Techniques Drive Copeland Discus with Core- Sense Diagnostics ISD3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case DisplayEnergy Meter IPro DACOverview Supported System TypesDiagnostic Alarm Descriptions E2 Advisory Advisory and AlarmsCopeland Discus with Core- Sense Protection Light Commercial Thermo StatComfort Alert Descriptions Cause E2 Advisory Comfort Alert CodesSupply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Diagnostic Alarm Descriptions Diagnostic AlarmsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration Compressor11.1 XM670 XM Series of Case Control Lers11.2 XM679 11.3 XM678RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Equipment Specifications Type Ethernet IP Configura TionsE2 Ethernet Peer Communications Hardware Specifica TionsEthernet Network Layouts Software Specifica TionsClosed Network Layout Open Network Layout Software Setup5Peer Network Tab Set Group Name TroubleshootingWiring Type Echelon Network and Hardware SetupCable Type Retail Solutions Part Number Loop ResistanceMaximum Number of Eche- lon Devices Device TerminationInstalling Echelon Devices Wire RestrictionsPowering Echelon Devices Maximum Total Segment LengthLEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Connected I/O Screen E2 firmware versions 2.81 and above TroubleshootingE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex Boards All Analog Temperature Sensors and Air Flow Sensors16AI Boards 8IO and Artc BoardsPower Connection Down Sensor Input Type Wiring Dip SwitchWall-mounted Down 207-1000 Refrigerant MA output to input board Sensor Input Type20mA, Up for PulseAssociation ApplicationPulse on Sensor Type DescriptionSetting Up Digital Inputs Set 8RO, 8ROe, 8IO, and MultiFlex OutputsNew 8ROs and 8RO-FCs Old 8ROsSetting Up Digital Outputs Setting Up Analog Outputs Connection Temperature and Digital SensorsHand-Held Terminal Jack Auxiliary Analog Input335-3260 Generic Stepper and Emerson Flow Controls ESV Valve 335-3263 Pulse ValvePin Page Performing a Clean Out Cleaning Out the Con- trollerQuick Start Logging OnBoards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Customizing the Home Screen Setting Number of ApplicationsHeader Common Screen Ele- mentsFunction Keys Help LineStatus Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description 13- System Information Menu System Information MenuSetting the Time and Date Time/Date SetupSet Up Modem 17- TCP/IP Addressing Set Up TCP/IP10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Level Set Up User AccessCreating a New User Account Changing Required User Access LevelsDeleting a User Specify Number of Boards Set Up I/O NetworkChecking Online Status Set Up Echelon Net WorkSpecifying Number Devices Commissioning a Device Service Button MethodHow Echelon Commissioning Works Modbus CommissioningTD3’s Service Button CC-100’s Service ButtonESR8’s Service Button Commissioning the EC-2Manual ID Entry Method License Management33- TCP/IP Screen Locating the Mac Address Web Services37- Alarm Setup Menu Set Up AlarmingSetting up an E2 to be an Alarm Annunciator Specifying Alarm Reporting TypesIntroduction Alarm Report Ing Alarm Dial-OutPriority Settings Set Up Global DataExample Setting Up an Outdoor Temperature Sen- sor Set Up Applications10.18.1 Add/Delete an Application Using and Configuring a Setup ScreenAdd an Application Delete an ApplicationEdit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Suction Groups Software OverviewIntroduction Standard Suction Group ApplicationHardware Overview Learning ModeCircuit Load Analysis Control/Cycles ParameterInput Sensor Type Wiring Instructions Temperature Differential Strat EgyCondenser Control Air Cooled CondensersFast Recovery Condenser Split ModeEvaporative Condensers Fan ControlRefrigeration Control Standard CircuitsDefrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview EEVs Liquid Pulse and Liquid Stepper Valve ControlThermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Anti-Sweat Control Temperature TerminationDemand Defrost Wait StateDual Temp Control Clean/Wash ModeLight Control Dewpoint Input SourcesRecoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Logging Groups Setting Up An Individual Case ControllerData Compression Possible Data ErrorsBase Log Group ClippingLogging Setup Menu Setting Up LoggingLog Reports Logging Group Status ScreenApplication Log Report Logging Group ReportSystem Log Report Air Handling Units Temperature ControlAlternate Setpoints Single-Speed FansEconomizer Control Economization EnableTwo-Speed Fans Variable-Speed FansAnalog Economizer Control Digital Economizer ControlDehumidification Control CurtailmentSeparate Setpoints Inputs Sensor Type Wiring InstructionsAHU Zone Control Intelligent Pre-Starts and Pre-StopsSection Zone ControlTion Applications That May Be Connected To Zones How Zones WorkMultiFlex RTU Board MultiFlex RCB BoardEconomization Enable Zone TemperatureZone Humidity Input Effect of Enabling Econ- omizationEffect of Enabling Dehu- midification MultiFlex RTUs and RCBsStand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Control Method Select Functions of the Lighting Schedule ApplicationStandard Control Light Level Interface CellSchedule Interface Cell Alternate ControlMulti-Logic Combiner Min ON/OFF Cell Basic Schedule CellProof Cell Offset Solar ControlOutput Light Dimming Demand ControlIntroduction to Demand Limit Control Demand MonitoringShedding Levels Load SheddingPriority Levels DefinitionLast Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Sensor Control Power Monitoring InputAnalog Sensor Control Cut In/Cut Out Setpoint Con TrolLogical Combination Loop/Sequence Con TrolControl Cells Loop/Sequence Control Cell Descriptions DiagramOutput Cells Select CellOutput Cell Descriptions How Schedules Work Time Scheduling and HolidaysEvents Absolute and Relative EventsHoliday Schedules Power MonitoringOverlapping RangesHourly LoggingDaily MonthlyHeat/Cool Control Anti-Sweat SetupHow Anti-Sweat Works Unoccupied HysteresisStops Setpoint ResetLead/Lag Analog and Digital CombinersConfiguration Temperature Differential TD StrategyTD Control TD Control Fail-SafesPulse Accumulation AlarmsInputs OutputsIrrigation Control Accumulator Reset TypesHigh Trip Zones and CyclesZone Inhibit Cycle SchedulingZone Bypass Inputs Flow Sensor-Related Tests Service ModesHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each StageModular Chiller Con- trol MCC Flexible CombinerControl/Cycles Parame Ter Learning ModeCompressor Control Bypass Valve Control BoilerDigital Scroll Compressor Variable Frequency Drive Com PressorRMS Scale RMS AssetLog Information Device ConstraintsUnlogged Changes Logged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen CX Home Screen Logging On and Access LevelsToggling Full Options System Configuration MenuNavigation MenusActions Menu System Information MenuScreen Types Setup ScreensStatus Screens Summary ScreensIndex Tabs E2 KeypadHeader Icons CursorEnter Key Tab KeyKeypad Four Directional Arrow Keys Log In/Out KeyUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysCustomizing the Home Screen Manual Defrost and Clean ModeKeys Function EditOverrides List menu and choose End Manual ModeChecking Status Screens Checking Boards OnlineAccessing the Alarm Advi Sory Log AlarmsViewing the Controller Advi Sory Log Date and TimeArea Ctrl Application Prop Erty 12.10.5 Ack/Reset StateAdvisory Message AcknowledgingClearing ResettingViewing Logs and Graphs Facility Status Display FSD AlarmsLocating Logged Inputs Outputs Home/Status ScreensSetting Up Input and Output Pointers Setup ScreensZooming In and Out Log ViewLow Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx 100 lb 200 lb 500 lb Xducer Eclipse Transducers Voltage Pressure PSIPage Alarm Name Default Definition Priority Appendix C Alarm Advisory MessagesE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Why I Mode is Necessary Integral ModeProportional Constant Kp Throttling Range on page D-1I Mode Calculation Derivative ModeSaturation How Condenser Control Hvac PID Differs From Others D Mode CalculationOutput at Setpoint Output at Setpoint for Non-CondenserChanging the Output at Setpoint Other PID FeaturesOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID ControlFiltering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F TroubleshootingEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field?Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics IndexLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers
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