Emerson E2 How Zones Work, Applications That May Be Connected To Zones, MultiFlex RTU Board, AHUs

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11.7.2 How Zones Work

A Zone is built by first creating a Zone application in the E2 BX. Then, all HVAC unit applications that will be a part of the Zone must be connected with the Zone applica- tion. This connection process is known as association.

When a rooftop unit or AHU is associated with a Zone, the E2 automatically makes a series of I/O connections between the Zone application and the individual MultiFlex RTU or AHU application. From that point on, the Zone is responsible for passing along the following information to the individual unit:

The heating and cooling setpoints it will use during occupied and unoccupied building times.

A command to operate in either occupied or unoccupied mode (based on the Zone appli- cation’s own time schedule input).

Outdoor air and outdoor relative humidity values.

A signal to enable or disable economization (based on the Zone application’s own econo- mization checking method).

A signal to begin or end dehumidification (based on the Zone application’s own humid- ity reading and dehumidification setpoint).

A signal indicating the current season is either SUMMER or WINTER.

The combined Zone Temperature and Zone humidity (based on a combination of each HVAC unit’s space temperature and space humidity).

The fallback temperature and humidity set- points to use in case the unit loses contact with its Zone application.

11.7.3Applications That May Be Connected To Zones

There are three different HVAC applications that may be associated with a Zone application: a MultiFlex RTU application, a MultiFlex RCB application, and an AHU application. The MultiFlex RTU and RCB applications interface with the MultiFlex RTU and RCB I/O Network boards that control rooftop units. AHU applications use input and output points on the I/O Network to control air handling units.

11.7.3.1MultiFlex RTU Board

The MultiFlex RTU is a control board on the E2’s I/O Network that controls the operation of a single rooftop HVAC unit. This board has an on-board processor with

numerous inputs, relay outputs, and 0-10VDC analog out- puts, and is designed for controlling advanced rooftop units with a large number of heat/cool stages, variable- position economizers, variable-speed fans, etc.

The E2’s MultiFlex RTU applications serve only two purposes: to act as an interface between the user and the MultiFlex RTU processor, and to allow communications between the MultiFlex RTU board and the Zone applica- tion. The MultiFlex RTU depends on the Zone application to provide temperature setpoints, dehumidification and economization enabling, and other information.

The MultiFlex RTU board also has the ability to act in stand-alone mode without help from the Zone application. The MultiFlex RTU has its own fallback temperature con- trol strategy, and even has a seven-day fallback occupancy schedule that may be substituted when communications with the Zone is lost.

11.7.3.2MultiFlex RCB Board

The MultiFlex Rooftop Control Board (RCB) (P/N

810-3062) is a rooftop HVAC control board for use either as a stand-alone controller or in zone control applications using a Retail Solutions E2 BX building control system.

The MultiFlex RCB is capable of controlling heat and cool stages, fans, humidification and dehumidification devices, economizers using on-board I/O and control algorithms, as well as monitor and interact with other building control systems and peripherals (such as smoke alarms and CO2 sensors).

Differences Between the MultiFlex RCB and the Mul- tiflex RTU:

The RCB is an improved version of the MultiFlex

RTU. The RCB has sixteen fully configurable analog and digital input points, whereas the RTU has only eight inputs, two of which are configurable. The RCB has four analog outputs for use in controlling variable speed fans, economizers or modulating heating and/or cooling valves, whereas the RTU has only two analog outputs for use only with VS fans and economizers. The RCB also features a more sophisticated HHT interface and updated algorithms for controlling heating, cooling, dehumidification, and air quality.

11.7.3.3AHUs

An AHU controls all aspects of an air handling unit, including up to eight stages of auxiliary or reclaim heat, six cooling stages, dehumidification, analog or digital economization, and support for single-, two-, or variable- speed fans.

Normally, since AHUs are designed to cover a wide area of space, AHU Control applications operate on their own and are not associated with Zone applications (they are large enough to be “zones” within themselves). How-

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Contents BX HVAC, and CX Convenience Store Controllers Rev 13 14-SEP-2011Page FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page Introduction E2 Refrigeration ControllerE2 Building Con- troller MrldsE2 Convenience Store Controller Networking Overview 1 E2 I/O NetworkNetwork Able for the RS485 NetworkDocumentation Over View Interconnection With Other E2sOn-Line Help System Overview Software Licensing Hardware Overview E2 Hardware1 E2 Main Processor Board 3 E2 Keypad LEDsPIB LEDs Status I/O Network Boards and Peripherals Gateway BoardMain Board Status CPU LEDs Keyboard StatusMultiFlex Boards MultiFlex 16 Input BoardGateway Model Model Name DescriptionMultiFlex Combination Input/ Output Boards Model Description NameE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex CUB MultiFlex RTU BX and CX OnlyMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardMultiFlex ESR Board Hand-held Terminal P/N8RO and 8ROSMT Relay Boards 10- Hand-held Terminal6 4AO Analog Output Board 13- 4AO Analog Output Board P/N16AIe Dis 8ROe DisESR8 Dis 20- Case Controller CC-100P shown6 TD3 Temperature Display Facility Status Display FSDPage Mounting Mounting the E2Standard Mount Recessed MountRetrofit Mounting Standard Mount Inside Rear of EnclosureMounting I/O Boards Blank FaceSingle/Double Enclosures Echelon Devices Boards Without Enclosures Snap Track1 16AIe and 8ROe 3 ESR8 Dis MultiFlex ESR5 TD3 Two-Channel and Four- Channel Repeaters Internal ModemMounting Repeaters Overview Mounting the Two-Channel RepeaterInside Temperature Sensor Sensors and Transduc ErsPressure Transducers Outside Temperature Sen Sor Insertion Temperature ProbeSupply and Return Air Sen Sors Product Temperature Probes Humidity Sensors and HumidistatsMounting Bullet and Pipe Mount Sensors Indoor RH SensorOutdoor RH Sensors Duct-mounted Insertion RH ProbeOutdoor RH sensor P/N Dewpoint Probe Light Level SensorLiquid Level Sensors Refrigerant Leak DetectorsPage E2 Hardware Setup Setting up the E2Enclosure Main Processor BoardPowering the E2 Add-On E2 Peripherals Echelon Card Plug-In P/N 537-4860with mounting screw P/NPlug-In Digital I/O Network Card P/N Modem P/N DescriptionBattery Testing and Replacement 5 E2 RS485 Port Card P/N 537-4890Plug-In Four-Channel Inter- nal Repeater LEDsLow Battery Notification Battery Enable SwitchBattery Test Battery Replacement Qual- ified Technicians OnlyEchelon Earth Page Serial Configura- tion Serial Device and Soft Ware SetupOverview COM PortsE2 COM# Associations Connector RS485 Network and Hardware Setup I/O Network1 I/O Board Names and Termi Nology BoardWiring Types MultiFlex-Plus + BoardI/O Network Structure Daisy Chains Network Noise Minimiza TionSetting the Baud Rate Network ID Numbers Board NumbersSetting the Terminating and Biasing Jumpers Powering the I/O BoardsBoard Installation Wiring TypesIMC/Prodigy Rooftop Unit Controllers Copeland Discus with Core- Sense Diagnostics ISD Control Techniques Drive3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case DisplayIPro DAC Energy MeterOverview Supported System TypesAdvisory and Alarms Diagnostic Alarm Descriptions E2 AdvisoryCopeland Discus with Core- Sense Protection Light Commercial Thermo StatComfort Alert Codes Comfort Alert Descriptions Cause E2 AdvisoryHigh/Low Occ/Unocc Space Temperature Alarms Supply Sensor Fail AlarmConditions for Return to Normal RTN on Diag- nostic Codes Diagnostic Alarms Diagnostic Alarm DescriptionsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration CompressorXM Series of Case Control Lers 11.1 XM67011.2 XM679 11.3 XM678RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Ethernet IP Configura Tions Equipment Specifications TypeE2 Ethernet Peer Communications Hardware Specifica TionsSoftware Specifica Tions Ethernet Network LayoutsClosed Network Layout Software Setup Open Network LayoutTroubleshooting 5Peer Network Tab Set Group NameEchelon Network and Hardware Setup Wiring TypeCable Type Retail Solutions Part Number Loop ResistanceDevice Termination Maximum Number of Eche- lon DevicesWire Restrictions Installing Echelon DevicesPowering Echelon Devices Maximum Total Segment LengthConfiguring Echelon Devices LEDsOpen Echelon Device Connectivity Troubleshooting Connected I/O Screen E2 firmware versions 2.81 and aboveE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 All Analog Temperature Sensors and Air Flow Sensors MultiFlex Boards16AI Boards 8IO and Artc BoardsPower Connection Sensor Input Type Wiring Dip Switch DownWall-mounted Down 207-1000 Refrigerant Sensor Input Type MA output to input board20mA, Up for PulseApplication AssociationSensor Type Description Pulse onSetting Up Digital Inputs 8RO, 8ROe, 8IO, and MultiFlex Outputs SetOld 8ROs New 8ROs and 8RO-FCsSetting Up Digital Outputs Setting Up Analog Outputs Temperature and Digital Sensors ConnectionAuxiliary Analog Input Hand-Held Terminal Jack335-3263 Pulse Valve 335-3260 Generic Stepper and Emerson Flow Controls ESV ValvePin Page Cleaning Out the Con- troller Performing a Clean OutQuick Start Logging OnSetting Number of Network Devices Boards on the I/O NetworkUnit Controllers Echelon Setting Number of Applications Customizing the Home ScreenCommon Screen Ele- ments HeaderFunction Keys Help LineScreen Types Status ScreensMain Menu Actions Menu Key Function forActions Menu Item Description Setup Screens System Configuration MenuMenu Option Description System Information Menu 13- System Information MenuTime/Date Setup Setting the Time and DateSet Up Modem Set Up TCP/IP 17- TCP/IP AddressingSet Up Network Baud Rates 10.11.1 COM1 Serial RS232 Baud Rate10.11.2 I/O Network Baud Rate Set Up User Access LevelChanging Required User Access Levels Creating a New User AccountDeleting a User Set Up I/O Network Specify Number of BoardsSet Up Echelon Net Work Checking Online StatusSpecifying Number Devices Service Button Method Commissioning a DeviceHow Echelon Commissioning Works Modbus CommissioningCC-100’s Service Button TD3’s Service ButtonESR8’s Service Button Commissioning the EC-2License Management Manual ID Entry MethodWeb Services 33- TCP/IP Screen Locating the Mac AddressSet Up Alarming 37- Alarm Setup MenuSpecifying Alarm Reporting Types Setting up an E2 to be an Alarm AnnunciatorAlarm Dial-Out Introduction Alarm Report IngSet Up Global Data Priority SettingsSet Up Applications Example Setting Up an Outdoor Temperature Sen- sorUsing and Configuring a Setup Screen 10.18.1 Add/Delete an ApplicationAdd an Application Delete an ApplicationNavigating the Setup Screen Edit MenuEntering Setpoints Function Keys For Setup Index TabsHelp Line Using the Help Key to get Property Help Page Software Overview Suction GroupsIntroduction Standard Suction Group ApplicationLearning Mode Hardware OverviewCircuit Load Analysis Control/Cycles ParameterTemperature Differential Strat Egy Input Sensor Type Wiring InstructionsCondenser Control Air Cooled CondensersCondenser Split Mode Fast RecoveryEvaporative Condensers Fan ControlStandard Circuits Refrigeration ControlDefrost Control Clean and Door Switches TD3 Temperature Display WiringControl Link CD Case Display Typical Case in a Standard Circuit Case Control Circuits OverviewCase Circuit Control Soft- ware Overview Valve Control EEVs Liquid Pulse and Liquid StepperEEPRs Suction Stepper Thermostatic Expansion Valves TXVsOff Cycle Timed Temperature Termination Anti-Sweat ControlDemand Defrost Wait StateClean/Wash Mode Dual Temp ControlLight Control Dewpoint Input SourcesFail-Safe Mode Recoverable Sensor FailuresWalk-In Freezer Control Setting Up An Individual Case Controller Logging GroupsPossible Data Errors Data CompressionBase Log Group ClippingSetting Up Logging Logging Setup MenuLogging Group Status Screen Log ReportsLogging Group Report Application Log ReportSystem Log Report Temperature Control Air Handling UnitsAlternate Setpoints Single-Speed FansEconomization Enable Economizer ControlTwo-Speed Fans Variable-Speed FansDigital Economizer Control Analog Economizer ControlDehumidification Control CurtailmentInputs Sensor Type Wiring Instructions Separate SetpointsAHU Zone Control Intelligent Pre-Starts and Pre-StopsZone Control SectionTion How Zones Work Applications That May Be Connected To ZonesMultiFlex RTU Board MultiFlex RCB BoardZone Temperature Economization EnableEffect of Enabling Econ- omization Zone Humidity InputEffect of Enabling Dehu- midification MultiFlex RTUs and RCBsLosing Contact With Zone Applications Stand-Alone MultiFlex RTUsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex CUB Board MultiFlex PAK BoardLighting Schedules Functions of the Lighting Schedule Application Control Method SelectStandard Control Light Level Interface CellAlternate Control Schedule Interface CellMulti-Logic Combiner Basic Schedule Cell Min ON/OFF CellProof Cell Offset Solar ControlDemand Control Output Light DimmingIntroduction to Demand Limit Control Demand MonitoringLoad Shedding Shedding LevelsPriority Levels DefinitionRotational Shed Last ShedOther Notes About Priority Levels Mode 1 KW Input Is Greater Than Setpoint Mode 3 Integral Error Approaching ZeroHow Demand Control Uses Load Shedding Power Monitoring Input Sensor ControlAnalog Sensor Control Cut In/Cut Out Setpoint Con TrolLoop/Sequence Con Trol Logical CombinationControl Cells Diagram Loop/Sequence Control Cell DescriptionsOutput Cells Select CellOutput Cell Descriptions Time Scheduling and Holidays How Schedules WorkEvents Absolute and Relative EventsPower Monitoring Holiday SchedulesOverlapping RangesLogging HourlyDaily MonthlyAnti-Sweat Setup Heat/Cool ControlHow Anti-Sweat Works Unoccupied HysteresisSetpoint Reset StopsAnalog and Digital Combiners Lead/LagTemperature Differential TD Strategy ConfigurationTD Control TD Control Fail-SafesAlarms Pulse AccumulationInputs OutputsAccumulator Reset Types Irrigation ControlHigh Trip Zones and CyclesCycle Scheduling Zone InhibitZone Bypass Inputs Service Modes Flow Sensor-Related TestsHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each StageFlexible Combiner Modular Chiller Con- trol MCCLearning Mode Control/Cycles Parame TerCompressor Control Boiler Bypass Valve ControlDigital Scroll Compressor Variable Frequency Drive Com PressorRMS Asset RMS ScaleLog Information Device ConstraintsLogged Changes Unlogged ChangesPage Operator’s Guide to Using the E2 E2 Home ScreenBX Home Screen RX Home Screen Logging On and Access Levels CX Home ScreenSystem Configuration Menu Toggling Full OptionsNavigation MenusSystem Information Menu Actions MenuSetup Screens Screen TypesStatus Screens Summary ScreensE2 Keypad Index TabsHeader Icons CursorTab Key Enter KeyKeypad Log In/Out Key Four Directional Arrow KeysUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysManual Defrost and Clean Mode Customizing the Home ScreenKeys Function EditList menu and choose End Manual Mode OverridesChecking Boards Online Checking Status ScreensAlarms Accessing the Alarm Advi Sory LogViewing the Controller Advi Sory Log Date and Time12.10.5 Ack/Reset State Area Ctrl Application Prop ErtyAdvisory Message AcknowledgingResetting ClearingFacility Status Display FSD Alarms Viewing Logs and GraphsLocating Logged Inputs Outputs Home/Status ScreensSetup Screens Setting Up Input and Output PointersLog View Zooming In and OutLow Battery Notifica Tion Appendix a Case Type Defaults High Alarm, Low Alarm, and DelayDefrost Type Hdbx Eclipse Transducers Voltage Pressure PSI 100 lb 200 lb 500 lb XducerPage Appendix C Alarm Advisory Messages Alarm Name Default Definition PriorityE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Proportional P Mode Appendix D PID ControlThrottling Range Integral Mode Why I Mode is NecessaryProportional Constant Kp Throttling Range on page D-1Derivative Mode I Mode CalculationSaturation D Mode Calculation How Condenser Control Hvac PID Differs From OthersOutput at Setpoint Output at Setpoint for Non-CondenserOther PID Features Changing the Output at SetpointOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID ControlMinimum Accumulated Error FilteringPage Page Medium Resolution Reuccf Page Page Appendix F Troubleshooting Refer to .1.9, PoweringEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Number of Fans field? TripSymptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Index NumericsLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers
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