Emerson E2 operation manual Other PID Features, Changing the Output at Setpoint

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THROTTLING

OUTPUT AT

RANGE

SETPOINT

 

 

(shown here as 50%)

 

 

 

 

 

 

 

 

 

 

 

 

0% 100%

CONTROL INPUT

26512028

Figure D-4- Centered Setpoint PID Control (Output @ Setpoint = 50%)

Therefore, as the input value gradually drops below the setpoint, the Proportional Mode of PID will gradually bring the output percentage down. When the input drops below the low end of the throttling range, the output will be zero.

The opposite happens with the input value begins to rise above the setpoint. The output percentage is gradually brought up from 50% until, when the input is at or above the throttling range, Proportional Mode will bring the out- put to 100%.

Output at Setpoint for Condenser/HVAC PID Control

For Condenser and HVAC PID Control, the Output at Setpoint defaults to 0%. This places the 0% end of the Throttling Range at the setpoint value, and it generally means Proportional Mode will strive to pull the input back down below the setpoint and attain a 0% output percent- age. As the input climbs from the setpoint to the top of the Throttling Range, Proportional Mode likewise increases the output percentage to 100%.

Figure D-5- End Setpoint PID Control (Output @ Setpoint = 0%)

The differences between the two PIDs can be seen by observing the throttling ranges. For non-Condenser Con- trol applications, PID reacts to error that exists on either side of the setpoint. If the input goes lower than the set-

point, the output percentage is dropped from 50% (it is assumed this will result in the input rising back to the set- point). Likewise, when the input is higher than the set- point, the output percentage is raised. For Condenser Control PID, no reaction is made to an input that is lower than the setpoint, since the output percentage is already 0%.

Changing the Output at Setpoint

Advanced users may wish to change the Output at Set- point in order to change the stabilization characteristics of their system(s). In most cases, the default values of the Output at Setpoint (0% for Condenser Control and HVAC, 50% for all others) are appropriate and recommended. Changing the value of the Output at Setpoint may have some beneficial results, but at the same time it may also hamper the system’s ability to react to changing condi- tions, and it may also result in decreased energy efficiency.

Other PID Features

The following section lists other PID-related constants or control structures that are a part of some PID control algorithms. Many of these features are advanced features that are accessible only by service personnel or advanced users. As a general rule, it is best to contact Retail Solu- tions before changing any of these values.

Output at Minimum / Output at Max- imum

The Output at Minimum and Output at Maximum val- ues are used to change the range of possible output per- centages. The default values (0% for minimum, 100% for maximum) allow the output to vary from fully off to fully on; changing these values, therefore, would only be neces- sary if you desire a limited output range.

Two things occur when the Output at Minimum or Output at Maximum values are changed:

1.The throttling range is shortened as dictated by the new values. For example, if you specified a 20% minimum, the portion of the throttling range that would usually represent the range of outputs from 0% to 20% is cut off. Any input value that falls within the previous 0% to 20% portion of the throttling range will cause the Proportional Mode to move the output towards 20%.

2.The Output at Minimum or Output at Maximum value replaces any calculated adjustment that would normally call for the output to be outside of the specified range. In other words, if the Out- put at Minimum and Output at Maximum values

Other PID Features

Appendix D: PID Control D-5

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Contents Rev 13 14-SEP-2011 BX HVAC, and CX Convenience Store ControllersPage FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page E2 Refrigeration Controller IntroductionMrlds E2 Building Con- trollerE2 Convenience Store Controller 1 E2 I/O Network Networking OverviewAble for the RS485 Network NetworkInterconnection With Other E2s Documentation Over ViewOn-Line Help System Overview Software Licensing E2 Hardware Hardware OverviewLEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status Gateway Board I/O Network Boards and PeripheralsMain Board Status CPU LEDs Keyboard StatusMultiFlex 16 Input Board MultiFlex BoardsGateway Model Model Name DescriptionModel Description Name MultiFlex Combination Input/ Output BoardsE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex RTU BX and CX Only MultiFlex CUBMultiFlex Rooftop Control Board RCB BX and CX Only MultiFlex PAK BoardHand-held Terminal P/N MultiFlex ESR Board10- Hand-held Terminal 8RO and 8ROSMT Relay Boards13- 4AO Analog Output Board P/N 6 4AO Analog Output Board8ROe Dis 16AIe Dis20- Case Controller CC-100P shown ESR8 DisFacility Status Display FSD 6 TD3 Temperature DisplayPage Mounting the E2 MountingStandard Mount Recessed MountStandard Mount Inside Rear of Enclosure Retrofit MountingBlank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Internal Modem Two-Channel and Four- Channel RepeatersMounting Repeaters Overview Mounting the Two-Channel RepeaterSensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Humidity Sensors and Humidistats Product Temperature ProbesMounting Bullet and Pipe Mount Sensors Indoor RH SensorDuct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Light Level Sensor Dewpoint ProbeLiquid Level Sensors Refrigerant Leak DetectorsPage Setting up the E2 E2 Hardware SetupEnclosure Main Processor BoardPowering the E2 Echelon Card Plug-In P/N 537-4860with mounting screw P/N Add-On E2 PeripheralsModem P/N Description Plug-In Digital I/O Network Card P/N5 E2 RS485 Port Card P/N 537-4890 Battery Testing and ReplacementPlug-In Four-Channel Inter- nal Repeater LEDsBattery Enable Switch Low Battery NotificationBattery Test Battery Replacement Qual- ified Technicians OnlyEchelon Earth Page Serial Device and Soft Ware Setup Serial Configura- tionOverview COM PortsE2 COM# Associations Connector I/O Network RS485 Network and Hardware Setup1 I/O Board Names and Termi Nology BoardMultiFlex-Plus + Board Wiring TypesI/O Network Structure Daisy Chains Network Noise Minimiza TionNetwork ID Numbers Board Numbers Setting the Baud RatePowering the I/O Boards Setting the Terminating and Biasing JumpersWiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers Control Techniques Drive Copeland Discus with Core- Sense Diagnostics ISD3 XR35CX, XR75CX, XEV22 Case Controllers 3.1 XR75CX-Case DisplayEnergy Meter IPro DACOverview Supported System TypesDiagnostic Alarm Descriptions E2 Advisory Advisory and AlarmsCopeland Discus with Core- Sense Protection Light Commercial Thermo StatComfort Alert Descriptions Cause E2 Advisory Comfort Alert CodesSupply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Diagnostic Alarm Descriptions Diagnostic AlarmsRefrigerant Leak Detection System Rlds Copeland Scroll K5 Refrig- eration Compressor11.1 XM670 XM Series of Case Control Lers11.2 XM679 11.3 XM678RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Equipment Specifications Type Ethernet IP Configura TionsE2 Ethernet Peer Communications Hardware Specifica TionsEthernet Network Layouts Software Specifica TionsClosed Network Layout Open Network Layout Software Setup5Peer Network Tab Set Group Name TroubleshootingWiring Type Echelon Network and Hardware SetupCable Type Retail Solutions Part Number Loop ResistanceMaximum Number of Eche- lon Devices Device TerminationInstalling Echelon Devices Wire RestrictionsPowering Echelon Devices Maximum Total Segment LengthLEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Connected I/O Screen E2 firmware versions 2.81 and above TroubleshootingE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex Boards All Analog Temperature Sensors and Air Flow Sensors16AI Boards 8IO and Artc BoardsPower Connection Down Sensor Input Type Wiring Dip SwitchWall-mounted Down 207-1000 Refrigerant MA output to input board Sensor Input Type20mA, Up for PulseAssociation ApplicationPulse on Sensor Type DescriptionSetting Up Digital Inputs Set 8RO, 8ROe, 8IO, and MultiFlex OutputsNew 8ROs and 8RO-FCs Old 8ROsSetting Up Digital Outputs Setting Up Analog Outputs Connection Temperature and Digital SensorsHand-Held Terminal Jack Auxiliary Analog Input335-3260 Generic Stepper and Emerson Flow Controls ESV Valve 335-3263 Pulse ValvePin Page Performing a Clean Out Cleaning Out the Con- trollerQuick Start Logging OnBoards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Customizing the Home Screen Setting Number of ApplicationsHeader Common Screen Ele- mentsFunction Keys Help LineStatus Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description 13- System Information Menu System Information MenuSetting the Time and Date Time/Date SetupSet Up Modem 17- TCP/IP Addressing Set Up TCP/IP10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Level Set Up User AccessCreating a New User Account Changing Required User Access LevelsDeleting a User Specify Number of Boards Set Up I/O NetworkChecking Online Status Set Up Echelon Net WorkSpecifying Number Devices Commissioning a Device Service Button MethodHow Echelon Commissioning Works Modbus CommissioningTD3’s Service Button CC-100’s Service ButtonESR8’s Service Button Commissioning the EC-2Manual ID Entry Method License Management33- TCP/IP Screen Locating the Mac Address Web Services37- Alarm Setup Menu Set Up AlarmingSetting up an E2 to be an Alarm Annunciator Specifying Alarm Reporting TypesIntroduction Alarm Report Ing Alarm Dial-OutPriority Settings Set Up Global DataExample Setting Up an Outdoor Temperature Sen- sor Set Up Applications10.18.1 Add/Delete an Application Using and Configuring a Setup ScreenAdd an Application Delete an ApplicationEdit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Suction Groups Software OverviewIntroduction Standard Suction Group ApplicationHardware Overview Learning ModeCircuit Load Analysis Control/Cycles ParameterInput Sensor Type Wiring Instructions Temperature Differential Strat EgyCondenser Control Air Cooled CondensersFast Recovery Condenser Split ModeEvaporative Condensers Fan ControlRefrigeration Control Standard CircuitsDefrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview EEVs Liquid Pulse and Liquid Stepper Valve ControlThermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Anti-Sweat Control Temperature TerminationDemand Defrost Wait StateDual Temp Control Clean/Wash ModeLight Control Dewpoint Input SourcesRecoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Logging Groups Setting Up An Individual Case ControllerData Compression Possible Data ErrorsBase Log Group ClippingLogging Setup Menu Setting Up LoggingLog Reports Logging Group Status ScreenApplication Log Report Logging Group ReportSystem Log Report Air Handling Units Temperature ControlAlternate Setpoints Single-Speed FansEconomizer Control Economization EnableTwo-Speed Fans Variable-Speed FansAnalog Economizer Control Digital Economizer ControlDehumidification Control CurtailmentSeparate Setpoints Inputs Sensor Type Wiring InstructionsAHU Zone Control Intelligent Pre-Starts and Pre-StopsSection Zone ControlTion Applications That May Be Connected To Zones How Zones WorkMultiFlex RTU Board MultiFlex RCB BoardEconomization Enable Zone TemperatureZone Humidity Input Effect of Enabling Econ- omizationEffect of Enabling Dehu- midification MultiFlex RTUs and RCBsStand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Control Method Select Functions of the Lighting Schedule ApplicationStandard Control Light Level Interface CellSchedule Interface Cell Alternate ControlMulti-Logic Combiner Min ON/OFF Cell Basic Schedule CellProof Cell Offset Solar ControlOutput Light Dimming Demand ControlIntroduction to Demand Limit Control Demand MonitoringShedding Levels Load SheddingPriority Levels DefinitionLast Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Sensor Control Power Monitoring InputAnalog Sensor Control Cut In/Cut Out Setpoint Con TrolLogical Combination Loop/Sequence Con TrolControl Cells Loop/Sequence Control Cell Descriptions DiagramOutput Cells Select CellOutput Cell Descriptions How Schedules Work Time Scheduling and HolidaysEvents Absolute and Relative EventsHoliday Schedules Power MonitoringOverlapping RangesHourly LoggingDaily MonthlyHeat/Cool Control Anti-Sweat SetupHow Anti-Sweat Works Unoccupied HysteresisStops Setpoint ResetLead/Lag Analog and Digital CombinersConfiguration Temperature Differential TD StrategyTD Control TD Control Fail-SafesPulse Accumulation AlarmsInputs OutputsIrrigation Control Accumulator Reset TypesHigh Trip Zones and CyclesZone Inhibit Cycle SchedulingZone Bypass Inputs Flow Sensor-Related Tests Service ModesHeat Cut In/Cut Out Set- points For Each Stage Cool Cut In/Cut Out Set- points For Each StageModular Chiller Con- trol MCC Flexible CombinerControl/Cycles Parame Ter Learning ModeCompressor Control Bypass Valve Control BoilerDigital Scroll Compressor Variable Frequency Drive Com PressorRMS Scale RMS AssetLog Information Device ConstraintsUnlogged Changes Logged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen CX Home Screen Logging On and Access LevelsToggling Full Options System Configuration MenuNavigation MenusActions Menu System Information MenuScreen Types Setup ScreensStatus Screens Summary ScreensIndex Tabs E2 KeypadHeader Icons CursorEnter Key Tab KeyKeypad Four Directional Arrow Keys Log In/Out KeyUp/Page Down Keys Ctrl Page Up/Ctrl Page Down KeysCustomizing the Home Screen Manual Defrost and Clean ModeKeys Function EditOverrides List menu and choose End Manual ModeChecking Status Screens Checking Boards OnlineAccessing the Alarm Advi Sory Log AlarmsViewing the Controller Advi Sory Log Date and TimeArea Ctrl Application Prop Erty 12.10.5 Ack/Reset StateAdvisory Message AcknowledgingClearing ResettingViewing Logs and Graphs Facility Status Display FSD AlarmsLocating Logged Inputs Outputs Home/Status ScreensSetting Up Input and Output Pointers Setup ScreensZooming In and Out Log ViewLow Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx 100 lb 200 lb 500 lb Xducer Eclipse Transducers Voltage Pressure PSIPage Alarm Name Default Definition Priority Appendix C Alarm Advisory MessagesE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Why I Mode is Necessary Integral ModeProportional Constant Kp Throttling Range on page D-1I Mode Calculation Derivative ModeSaturation How Condenser Control Hvac PID Differs From Others D Mode CalculationOutput at Setpoint Output at Setpoint for Non-CondenserChanging the Output at Setpoint Other PID FeaturesOutput at Minimum / Output at Max- imum Output at Setpoint for Condenser/HVAC PID ControlFiltering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F TroubleshootingEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field?Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics IndexLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers
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