Emerson E2 operation manual Flexible Combiner, Modular Chiller Con- trol MCC

Page 195

stages have been set to High, then the fan speed should be set to High; otherwise, the fan speed should be set to Low.

If for any reason the algorithm thinks that the high speed and the low speed should both be ON, the high- speed fan should be turned ON only.

Proper fan speed should be set when there are no heat- ing or cooling stages ON, and the Fan Always On Setpoint is enabled.

11.21.12 Configuration

Set the Strategy type under application Setup under the General tab to Separate Setpoints. Enter the desired val- ues for heating and cooling stages. Cooling, heating, alarm, and miscellaneous setpoints can be edited under additional tabs. Press Control + zero (0) while the More tab is highlighted to bring up the list of additional tabs.

11.22 Flexible Combiner

The Flexible Combiner application, a new feature of

E2 versions 2.20 and above, is a highly advanced and ver- satile I/O control program used to combine multiple ana- log and digital input values using programmed equations similar to those used in spreadsheets.

A Flexible Combiner application may have up to eight analog outputs and four digital outputs, each of whose val- ues are determined by user-programmed equations that mathematically combine up to eight analog inputs and eight digital inputs. Four of the analog outputs have the ability to remember their output state over an E2 power cycle. Additionally, up to four alarms can be set up whose trigger and alarm delays are equations. Alarm type, prior- ity, and the message for each alarm are user-configurable.

Equations used to calculate output values and time delays may use mathematical combinations of any of the Flexible Combiner's analog and digital inputs, as well as numeric and named constants, operators, functions, and even rudimentary if-then logic functions. For control of digital outputs, the Flexible Combiner also supports sepa- rate equations that determine ON and OFF delays.

For E2 versions 2.40 and above, the user can set up to four alarms whose trigger and alarm delays are equations. The user may also choose the alarm type, priority, and the message for each alarm.

The Flexible Combiner may also be programmed to operate a digital output as a PWM (pulse width modula- tion) output. In this instance, the equation written for a PWM output determines its period and pulse width. A typ- ical Flexible Combiner application consists of three types of components: inputs, equations, and outputs. For more information about this application, see the Flexible Com-

biner manual (P/N 026-1620).

11.23Modular Chiller Con- trol (MCC)

The Modular Chiller Control is available for the E2 RX model controllers version 2.82 and above. In the RX- 300, a maximum of one MCC is allowed. In the RX-400, a maximum of two MCCs are allowed.

11.23.1 Overview

A Modular Chiller is made up of a single compressor connected to a brazed plate heat exchanger that provides a chilled water and glycol mixture for cooling display cases and coolers. Multiple Modular Chillers are connected together to meet the capacity requirements of the system. Modular Chillers are designed to provide cooling by paral- leling the hydronics side of the secondary system instead of the refrigeration side of the system. These units also use a water and glycol mixture as a condensing fluid for com- pressor heat of rejection. This design eliminates the long refrigerant piping runs thereby significantly reducing re- frigerant charge.

Flexible Combiner

Software Overview 11-53

Image 195
Contents Rev 13 14-SEP-2011 BX HVAC, and CX Convenience Store ControllersPage FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page E2 Refrigeration Controller IntroductionMrlds E2 Building Con- trollerE2 Convenience Store Controller 1 E2 I/O Network Networking OverviewAble for the RS485 Network NetworkInterconnection With Other E2s Documentation Over ViewOn-Line Help System Overview Software Licensing E2 Hardware Hardware Overview1 E2 Main Processor Board 3 E2 Keypad LEDsPIB LEDs Status Keyboard Status I/O Network Boards and PeripheralsGateway Board Main Board Status CPU LEDsModel Name Description MultiFlex BoardsMultiFlex 16 Input Board Gateway ModelModel Description Name MultiFlex Combination Input/ Output BoardsE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex PAK Board MultiFlex CUBMultiFlex RTU BX and CX Only MultiFlex Rooftop Control Board RCB BX and CX OnlyHand-held Terminal P/N MultiFlex ESR Board10- Hand-held Terminal 8RO and 8ROSMT Relay Boards13- 4AO Analog Output Board P/N 6 4AO Analog Output Board8ROe Dis 16AIe Dis20- Case Controller CC-100P shown ESR8 DisFacility Status Display FSD 6 TD3 Temperature DisplayPage Recessed Mount MountingMounting the E2 Standard MountStandard Mount Inside Rear of Enclosure Retrofit MountingMounting I/O Boards Blank FaceSingle/Double Enclosures Echelon Devices Boards Without Enclosures Snap Track1 16AIe and 8ROe 3 ESR8 Dis MultiFlex ESR5 TD3 Mounting the Two-Channel Repeater Two-Channel and Four- Channel RepeatersInternal Modem Mounting Repeaters OverviewInside Temperature Sensor Sensors and Transduc ErsPressure Transducers Outside Temperature Sen Sor Insertion Temperature ProbeSupply and Return Air Sen Sors Indoor RH Sensor Product Temperature ProbesHumidity Sensors and Humidistats Mounting Bullet and Pipe Mount SensorsOutdoor RH Sensors Duct-mounted Insertion RH ProbeOutdoor RH sensor P/N Refrigerant Leak Detectors Dewpoint ProbeLight Level Sensor Liquid Level SensorsPage Main Processor Board E2 Hardware SetupSetting up the E2 EnclosurePowering the E2 Echelon Card Plug-In P/N 537-4860with mounting screw P/N Add-On E2 PeripheralsModem P/N Description Plug-In Digital I/O Network Card P/NLEDs Battery Testing and Replacement5 E2 RS485 Port Card P/N 537-4890 Plug-In Four-Channel Inter- nal RepeaterBattery Replacement Qual- ified Technicians Only Low Battery NotificationBattery Enable Switch Battery TestEchelon Earth Page COM Ports Serial Configura- tionSerial Device and Soft Ware Setup OverviewE2 COM# Associations Connector Board RS485 Network and Hardware SetupI/O Network 1 I/O Board Names and Termi NologyNetwork Noise Minimiza Tion Wiring TypesMultiFlex-Plus + Board I/O Network Structure Daisy ChainsNetwork ID Numbers Board Numbers Setting the Baud RatePowering the I/O Boards Setting the Terminating and Biasing JumpersBoard Installation Wiring TypesIMC/Prodigy Rooftop Unit Controllers 3.1 XR75CX-Case Display Copeland Discus with Core- Sense Diagnostics ISDControl Techniques Drive 3 XR35CX, XR75CX, XEV22 Case ControllersSupported System Types IPro DACEnergy Meter OverviewLight Commercial Thermo Stat Advisory and AlarmsDiagnostic Alarm Descriptions E2 Advisory Copeland Discus with Core- Sense ProtectionComfort Alert Descriptions Cause E2 Advisory Comfort Alert CodesHigh/Low Occ/Unocc Space Temperature Alarms Supply Sensor Fail AlarmConditions for Return to Normal RTN on Diag- nostic Codes Copeland Scroll K5 Refrig- eration Compressor Diagnostic AlarmsDiagnostic Alarm Descriptions Refrigerant Leak Detection System Rlds11.3 XM678 XM Series of Case Control Lers11.1 XM670 11.2 XM679RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Hardware Specifica Tions Ethernet IP Configura TionsEquipment Specifications Type E2 Ethernet Peer CommunicationsSoftware Specifica Tions Ethernet Network LayoutsClosed Network Layout Open Network Layout Software Setup5Peer Network Tab Set Group Name TroubleshootingLoop Resistance Echelon Network and Hardware SetupWiring Type Cable Type Retail Solutions Part NumberMaximum Number of Eche- lon Devices Device TerminationMaximum Total Segment Length Wire RestrictionsInstalling Echelon Devices Powering Echelon DevicesConfiguring Echelon Devices LEDsOpen Echelon Device Connectivity Connected I/O Screen E2 firmware versions 2.81 and above TroubleshootingE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 8IO and Artc Boards All Analog Temperature Sensors and Air Flow SensorsMultiFlex Boards 16AI BoardsPower Connection Down Sensor Input Type Wiring Dip SwitchWall-mounted Down 207-1000 Refrigerant Pulse Sensor Input TypeMA output to input board 20mA, Up forAssociation ApplicationPulse on Sensor Type DescriptionSetting Up Digital Inputs Set 8RO, 8ROe, 8IO, and MultiFlex OutputsNew 8ROs and 8RO-FCs Old 8ROsSetting Up Digital Outputs Setting Up Analog Outputs Connection Temperature and Digital SensorsHand-Held Terminal Jack Auxiliary Analog Input335-3260 Generic Stepper and Emerson Flow Controls ESV Valve 335-3263 Pulse ValvePin Page Logging On Cleaning Out the Con- trollerPerforming a Clean Out Quick StartSetting Number of Network Devices Boards on the I/O NetworkUnit Controllers Echelon Customizing the Home Screen Setting Number of ApplicationsHelp Line Common Screen Ele- mentsHeader Function KeysScreen Types Status ScreensMain Menu Actions Menu Key Function forActions Menu Item Description Setup Screens System Configuration MenuMenu Option Description 13- System Information Menu System Information MenuSetting the Time and Date Time/Date SetupSet Up Modem 17- TCP/IP Addressing Set Up TCP/IPSet Up Network Baud Rates 10.11.1 COM1 Serial RS232 Baud Rate10.11.2 I/O Network Baud Rate Level Set Up User AccessChanging Required User Access Levels Creating a New User AccountDeleting a User Specify Number of Boards Set Up I/O NetworkSet Up Echelon Net Work Checking Online StatusSpecifying Number Devices Modbus Commissioning Service Button MethodCommissioning a Device How Echelon Commissioning WorksCommissioning the EC-2 CC-100’s Service ButtonTD3’s Service Button ESR8’s Service ButtonManual ID Entry Method License Management33- TCP/IP Screen Locating the Mac Address Web Services37- Alarm Setup Menu Set Up AlarmingSetting up an E2 to be an Alarm Annunciator Specifying Alarm Reporting TypesIntroduction Alarm Report Ing Alarm Dial-OutPriority Settings Set Up Global DataExample Setting Up an Outdoor Temperature Sen- sor Set Up ApplicationsDelete an Application Using and Configuring a Setup Screen10.18.1 Add/Delete an Application Add an ApplicationNavigating the Setup Screen Edit MenuEntering Setpoints Function Keys For Setup Index TabsHelp Line Using the Help Key to get Property Help Page Standard Suction Group Application Software OverviewSuction Groups IntroductionControl/Cycles Parameter Learning ModeHardware Overview Circuit Load AnalysisAir Cooled Condensers Temperature Differential Strat EgyInput Sensor Type Wiring Instructions Condenser ControlFan Control Condenser Split ModeFast Recovery Evaporative CondensersRefrigeration Control Standard CircuitsDefrost Control Clean and Door Switches TD3 Temperature Display WiringControl Link CD Case Display Typical Case in a Standard Circuit Case Control Circuits OverviewCase Circuit Control Soft- ware Overview EEVs Liquid Pulse and Liquid Stepper Valve ControlEEPRs Suction Stepper Thermostatic Expansion Valves TXVsOff Cycle Timed Wait State Temperature TerminationAnti-Sweat Control Demand DefrostDewpoint Input Sources Clean/Wash ModeDual Temp Control Light ControlFail-Safe Mode Recoverable Sensor FailuresWalk-In Freezer Control Logging Groups Setting Up An Individual Case ControllerClipping Possible Data ErrorsData Compression Base Log GroupLogging Setup Menu Setting Up LoggingLog Reports Logging Group Status ScreenLogging Group Report Application Log ReportSystem Log Report Single-Speed Fans Temperature ControlAir Handling Units Alternate SetpointsVariable-Speed Fans Economization EnableEconomizer Control Two-Speed FansCurtailment Digital Economizer ControlAnalog Economizer Control Dehumidification ControlIntelligent Pre-Starts and Pre-Stops Inputs Sensor Type Wiring InstructionsSeparate Setpoints AHU Zone ControlZone Control SectionTion MultiFlex RCB Board How Zones WorkApplications That May Be Connected To Zones MultiFlex RTU BoardEconomization Enable Zone TemperatureMultiFlex RTUs and RCBs Effect of Enabling Econ- omizationZone Humidity Input Effect of Enabling Dehu- midificationLosing Contact With Zone Applications Stand-Alone MultiFlex RTUsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex CUB Board MultiFlex PAK BoardLighting Schedules Light Level Interface Cell Functions of the Lighting Schedule ApplicationControl Method Select Standard ControlAlternate Control Schedule Interface CellMulti-Logic Combiner Offset Solar Control Basic Schedule CellMin ON/OFF Cell Proof CellDemand Monitoring Demand ControlOutput Light Dimming Introduction to Demand Limit ControlDefinition Load SheddingShedding Levels Priority LevelsRotational Shed Last ShedOther Notes About Priority Levels Mode 1 KW Input Is Greater Than Setpoint Mode 3 Integral Error Approaching ZeroHow Demand Control Uses Load Shedding Cut In/Cut Out Setpoint Con Trol Power Monitoring InputSensor Control Analog Sensor ControlLoop/Sequence Con Trol Logical CombinationControl Cells Select Cell DiagramLoop/Sequence Control Cell Descriptions Output CellsOutput Cell Descriptions Absolute and Relative Events Time Scheduling and HolidaysHow Schedules Work EventsRanges Power MonitoringHoliday Schedules OverlappingMonthly LoggingHourly DailyUnoccupied Hysteresis Anti-Sweat SetupHeat/Cool Control How Anti-Sweat WorksStops Setpoint ResetLead/Lag Analog and Digital CombinersTD Control Fail-Safes Temperature Differential TD StrategyConfiguration TD ControlOutputs AlarmsPulse Accumulation InputsZones and Cycles Accumulator Reset TypesIrrigation Control High TripCycle Scheduling Zone InhibitZone Bypass Inputs Cool Cut In/Cut Out Set- points For Each Stage Service ModesFlow Sensor-Related Tests Heat Cut In/Cut Out Set- points For Each StageModular Chiller Con- trol MCC Flexible CombinerLearning Mode Control/Cycles Parame TerCompressor Control Variable Frequency Drive Com Pressor BoilerBypass Valve Control Digital Scroll CompressorDevice Constraints RMS AssetRMS Scale Log InformationUnlogged Changes Logged ChangesPage Operator’s Guide to Using the E2 E2 Home ScreenBX Home Screen RX Home Screen CX Home Screen Logging On and Access LevelsMenus System Configuration MenuToggling Full Options NavigationActions Menu System Information MenuSummary Screens Setup ScreensScreen Types Status ScreensCursor E2 KeypadIndex Tabs Header IconsTab Key Enter KeyKeypad Ctrl Page Up/Ctrl Page Down Keys Log In/Out KeyFour Directional Arrow Keys Up/Page Down KeysEdit Manual Defrost and Clean ModeCustomizing the Home Screen Keys FunctionOverrides List menu and choose End Manual ModeChecking Status Screens Checking Boards OnlineDate and Time AlarmsAccessing the Alarm Advi Sory Log Viewing the Controller Advi Sory LogAcknowledging 12.10.5 Ack/Reset StateArea Ctrl Application Prop Erty Advisory MessageClearing ResettingHome/Status Screens Facility Status Display FSD AlarmsViewing Logs and Graphs Locating Logged Inputs OutputsSetting Up Input and Output Pointers Setup ScreensZooming In and Out Log ViewLow Battery Notifica Tion Appendix a Case Type Defaults High Alarm, Low Alarm, and DelayDefrost Type Hdbx 100 lb 200 lb 500 lb Xducer Eclipse Transducers Voltage Pressure PSIPage Alarm Name Default Definition Priority Appendix C Alarm Advisory MessagesE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Proportional P Mode Appendix D PID ControlThrottling Range Throttling Range on page D-1 Integral ModeWhy I Mode is Necessary Proportional Constant KpDerivative Mode I Mode CalculationSaturation Output at Setpoint for Non-Condenser D Mode CalculationHow Condenser Control Hvac PID Differs From Others Output at SetpointOutput at Setpoint for Condenser/HVAC PID Control Other PID FeaturesChanging the Output at Setpoint Output at Minimum / Output at Max- imumFiltering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F TroubleshootingEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field?Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics IndexLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers
Related manuals
Manual 283 pages 10.27 Kb