Emerson E2 operation manual MultiFlex CUB, MultiFlex RTU BX and CX Only, MultiFlex PAK Board

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2.2.2.3MultiFlex CUB

The MultiFlex Condensing Unit Board (CUB) is a “smart” input/output board designed to control single con- densing units. A single condensing unit is a self-contained compressor and condenser bearing unit which controls refrigeration in a single case line-up or walk-in cooler.

The MultiFlex CUB uses the same general hardware configuration as a MultiFlex 168AO. It is equipped with a processor and extra memory to allow it to control com- pressors, condensers, refrigeration, and defrost for a single condensing unit using on-board I/O and control algo- rithms.

The MultiFlex CUB has its own installation and opera- tion manual, (P/N 026-1706).

2.2.2.4MultiFlex RTU (BX and CX Only)

Similar in design to the MultiFlex combination input/ output boards, the MultiFlex RTU board is designed spe- cifically for operating package rooftop HVAC units as part of an E2 BX or REFLECS BCU building control system. The MultiFlex RTU is designed to be a replacement for the previous generation ARTC, and is 100% compatible with all legacy E2 BX and BCU systems.

The MultiFlex RTU board has 16 analog inputs, 8 relay outputs and 4 analog outputs. Most of these I/O points are reserved for sensors and input devices required to read environmental data (such as space and supply air temperature) and control all output devices that control the environment (such as heat/cool stages and dampers). The RTU relay outputs are rated for line voltage (240VAC).

The RTU board controls the rooftop unit directly with its built-in heating, cooling, and humidity control algo- rithms. It may operate in stand-alone mode, or it may interface with an E2 BX or BCU to control the store envi- ronment in zones and pass along logging and alarm infor- mation.

The MultiFlex RTU has its own installation and opera- tion manual, (P/N 026-1705).

2.2.2.5MultiFlex Rooftop Control Board (RCB) (BX and CX Only)

The MultiFlex Rooftop Control Board (RCB)

(P/N 810-3062) is a rooftop HVAC control board for use either as a stand-alone controller or in zone control appli- cations using a Retail Solutions E2 BX building control system. The MultiFlex RCB is capable of controlling heat and cool stages, fans, humidification and dehumidification devices, economizers using on-board I/O and control algo- rithms, as well as monitor and interact with other building control systems and peripherals (such as smoke alarms and CO2 sensors).

The RCB is an improved version of the MultiFlex RTU. The RCB has sixteen fully configurable analog and digital input points, whereas the RTU has only eight inputs, two of which are configurable. The RCB has four analog outputs for use in controlling variable speed fans, economizers or modulating heating and/or cooling valves, whereas the RTU has only two analog outputs for use only with VS fans and economizers. The RCB also features a more sophisticated HHT interface and updated algorithms for controlling heating, cooling, dehumidification, and air quality.

The MultiFlex RCB has its own installation and opera- tion manual, (P/N 026-1707).

LEGEND

1

INPUT POWER

9

RS485 TERMINATION

 

(24VAC)

 

JUMPERS

 

 

 

 

2

RS485 I/O NETWORK

10

HAND-HELD TERMI-

 

 

 

NAL JACK

3

RCB INPUTS 1-8

11

RELAY OUTPUT CON-

 

 

 

NECTORS

4

RCB INPUTS 9-16

12

RELAY OUTPUT FUSES

 

 

 

(2A rated, 250V slow-

 

 

 

blow)

5

NETWORK ID DIP

13

RELAY STATUS LEDs

 

SWITCHES (S3, S4)

 

 

6

INPUT TYPE DIP

14

OUTPUT FAIL-SAFE

 

SWITCHES (S1, S2)

 

SWITCHES

7

BOARD STATUS LEDs

15

ANALOG OUTPUTS

 

(Code A, Code B, General

 

 

 

Status)

 

 

8

DC POWER OUTPUTS

16

NETWORK STATUS

 

(3 at +5VDC, 1 at

 

LEDs

 

+12VDC)

 

 

Table 2-8- MultiFlex RCB

2.2.2.6MultiFlex PAK Board

The PAK is a distributed pack (rack) controller that controls compressors and condenser fans. The PAK can control up to 8 compressor groups containing up to 16 compressors. The compressor control strategy is Fixed Steps with setpoint/deadband using ON and OFF delays. Up to 20 Fixed Steps can be configured.

I/O Network Boards and Peripherals

Hardware Overview 2-7

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Contents Rev 13 14-SEP-2011 BX HVAC, and CX Convenience Store ControllersPage FCC Compliance Notice Page Table of Contents E2 Hardware Setup Serial Configuration E2 Ethernet Peer Communications Quick Start Software Overview Logging Groups Multiflex CUB Board Holiday Schedules OPERATOR’S Guide to Using the E2 LOW Battery Notification Page E2 Refrigeration Controller IntroductionMrlds E2 Building Con- trollerE2 Convenience Store Controller 1 E2 I/O Network Networking OverviewAble for the RS485 Network NetworkInterconnection With Other E2s Documentation Over ViewOn-Line Help System Overview Software Licensing E2 Hardware Hardware OverviewLEDs 1 E2 Main Processor Board 3 E2 KeypadPIB LEDs Status Keyboard Status I/O Network Boards and PeripheralsGateway Board Main Board Status CPU LEDsModel Name Description MultiFlex BoardsMultiFlex 16 Input Board Gateway ModelModel Description Name MultiFlex Combination Input/ Output BoardsE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 MultiFlex PAK Board MultiFlex CUBMultiFlex RTU BX and CX Only MultiFlex Rooftop Control Board RCB BX and CX OnlyHand-held Terminal P/N MultiFlex ESR Board10- Hand-held Terminal 8RO and 8ROSMT Relay Boards13- 4AO Analog Output Board P/N 6 4AO Analog Output Board8ROe Dis 16AIe Dis20- Case Controller CC-100P shown ESR8 DisFacility Status Display FSD 6 TD3 Temperature DisplayPage Recessed Mount MountingMounting the E2 Standard MountStandard Mount Inside Rear of Enclosure Retrofit MountingBlank Face Mounting I/O BoardsSingle/Double Enclosures Boards Without Enclosures Snap Track Echelon Devices1 16AIe and 8ROe MultiFlex ESR 3 ESR8 Dis5 TD3 Mounting the Two-Channel Repeater Two-Channel and Four- Channel RepeatersInternal Modem Mounting Repeaters OverviewSensors and Transduc Ers Inside Temperature SensorPressure Transducers Insertion Temperature Probe Outside Temperature Sen SorSupply and Return Air Sen Sors Indoor RH Sensor Product Temperature ProbesHumidity Sensors and Humidistats Mounting Bullet and Pipe Mount SensorsDuct-mounted Insertion RH Probe Outdoor RH SensorsOutdoor RH sensor P/N Refrigerant Leak Detectors Dewpoint ProbeLight Level Sensor Liquid Level SensorsPage Main Processor Board E2 Hardware SetupSetting up the E2 EnclosurePowering the E2 Echelon Card Plug-In P/N 537-4860with mounting screw P/N Add-On E2 PeripheralsModem P/N Description Plug-In Digital I/O Network Card P/NLEDs Battery Testing and Replacement5 E2 RS485 Port Card P/N 537-4890 Plug-In Four-Channel Inter- nal RepeaterBattery Replacement Qual- ified Technicians Only Low Battery NotificationBattery Enable Switch Battery TestEchelon Earth Page COM Ports Serial Configura- tionSerial Device and Soft Ware Setup OverviewE2 COM# Associations Connector Board RS485 Network and Hardware SetupI/O Network 1 I/O Board Names and Termi NologyNetwork Noise Minimiza Tion Wiring TypesMultiFlex-Plus + Board I/O Network Structure Daisy ChainsNetwork ID Numbers Board Numbers Setting the Baud RatePowering the I/O Boards Setting the Terminating and Biasing JumpersWiring Types Board InstallationIMC/Prodigy Rooftop Unit Controllers 3.1 XR75CX-Case Display Copeland Discus with Core- Sense Diagnostics ISDControl Techniques Drive 3 XR35CX, XR75CX, XEV22 Case ControllersSupported System Types IPro DACEnergy Meter OverviewLight Commercial Thermo Stat Advisory and AlarmsDiagnostic Alarm Descriptions E2 Advisory Copeland Discus with Core- Sense ProtectionComfort Alert Descriptions Cause E2 Advisory Comfort Alert CodesSupply Sensor Fail Alarm High/Low Occ/Unocc Space Temperature AlarmsConditions for Return to Normal RTN on Diag- nostic Codes Copeland Scroll K5 Refrig- eration Compressor Diagnostic AlarmsDiagnostic Alarm Descriptions Refrigerant Leak Detection System Rlds11.3 XM678 XM Series of Case Control Lers11.1 XM670 11.2 XM679RS485 Network and Hardware Setup 6 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 NET 16 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 120/208/240 VAC 16AI Installation Guide MultiFlex ESR Installation Guide XEV22D Driver to E2 Installation Guide XR35CX, XR75CX to E2 Installation Guide Page Hardware Specifica Tions Ethernet IP Configura TionsEquipment Specifications Type E2 Ethernet Peer CommunicationsEthernet Network Layouts Software Specifica TionsClosed Network Layout Open Network Layout Software Setup5Peer Network Tab Set Group Name TroubleshootingLoop Resistance Echelon Network and Hardware SetupWiring Type Cable Type Retail Solutions Part NumberMaximum Number of Eche- lon Devices Device TerminationMaximum Total Segment Length Wire RestrictionsInstalling Echelon Devices Powering Echelon DevicesLEDs Configuring Echelon DevicesOpen Echelon Device Connectivity Connected I/O Screen E2 firmware versions 2.81 and above TroubleshootingE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 One pin when unterminating an E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 8IO and Artc Boards All Analog Temperature Sensors and Air Flow SensorsMultiFlex Boards 16AI BoardsPower Connection Down Sensor Input Type Wiring Dip SwitchWall-mounted Down 207-1000 Refrigerant Pulse Sensor Input TypeMA output to input board 20mA, Up forAssociation ApplicationPulse on Sensor Type DescriptionSetting Up Digital Inputs Set 8RO, 8ROe, 8IO, and MultiFlex OutputsNew 8ROs and 8RO-FCs Old 8ROsSetting Up Digital Outputs Setting Up Analog Outputs Connection Temperature and Digital SensorsHand-Held Terminal Jack Auxiliary Analog Input335-3260 Generic Stepper and Emerson Flow Controls ESV Valve 335-3263 Pulse ValvePin Page Logging On Cleaning Out the Con- trollerPerforming a Clean Out Quick StartBoards on the I/O Network Setting Number of Network DevicesUnit Controllers Echelon Customizing the Home Screen Setting Number of ApplicationsHelp Line Common Screen Ele- mentsHeader Function KeysStatus Screens Screen TypesMain Menu Key Function for Actions MenuActions Menu Item Description System Configuration Menu Setup ScreensMenu Option Description 13- System Information Menu System Information MenuSetting the Time and Date Time/Date SetupSet Up Modem 17- TCP/IP Addressing Set Up TCP/IP10.11.1 COM1 Serial RS232 Baud Rate Set Up Network Baud Rates10.11.2 I/O Network Baud Rate Level Set Up User AccessCreating a New User Account Changing Required User Access LevelsDeleting a User Specify Number of Boards Set Up I/O NetworkChecking Online Status Set Up Echelon Net WorkSpecifying Number Devices Modbus Commissioning Service Button MethodCommissioning a Device How Echelon Commissioning WorksCommissioning the EC-2 CC-100’s Service ButtonTD3’s Service Button ESR8’s Service ButtonManual ID Entry Method License Management33- TCP/IP Screen Locating the Mac Address Web Services37- Alarm Setup Menu Set Up AlarmingSetting up an E2 to be an Alarm Annunciator Specifying Alarm Reporting TypesIntroduction Alarm Report Ing Alarm Dial-OutPriority Settings Set Up Global DataExample Setting Up an Outdoor Temperature Sen- sor Set Up ApplicationsDelete an Application Using and Configuring a Setup Screen10.18.1 Add/Delete an Application Add an ApplicationEdit Menu Navigating the Setup ScreenEntering Setpoints Index Tabs Function Keys For SetupHelp Line Using the Help Key to get Property Help Page Standard Suction Group Application Software OverviewSuction Groups IntroductionControl/Cycles Parameter Learning ModeHardware Overview Circuit Load AnalysisAir Cooled Condensers Temperature Differential Strat EgyInput Sensor Type Wiring Instructions Condenser ControlFan Control Condenser Split ModeFast Recovery Evaporative CondensersRefrigeration Control Standard CircuitsDefrost Control Clean and Door Switches Wiring TD3 Temperature DisplayControl Link CD Case Display Typical Case in a Standard Circuit Overview Case Control CircuitsCase Circuit Control Soft- ware Overview EEVs Liquid Pulse and Liquid Stepper Valve ControlThermostatic Expansion Valves TXVs EEPRs Suction StepperOff Cycle Timed Wait State Temperature TerminationAnti-Sweat Control Demand DefrostDewpoint Input Sources Clean/Wash ModeDual Temp Control Light ControlRecoverable Sensor Failures Fail-Safe ModeWalk-In Freezer Control Logging Groups Setting Up An Individual Case ControllerClipping Possible Data ErrorsData Compression Base Log GroupLogging Setup Menu Setting Up LoggingLog Reports Logging Group Status ScreenApplication Log Report Logging Group ReportSystem Log Report Single-Speed Fans Temperature ControlAir Handling Units Alternate SetpointsVariable-Speed Fans Economization EnableEconomizer Control Two-Speed FansCurtailment Digital Economizer ControlAnalog Economizer Control Dehumidification ControlIntelligent Pre-Starts and Pre-Stops Inputs Sensor Type Wiring InstructionsSeparate Setpoints AHU Zone ControlSection Zone ControlTion MultiFlex RCB Board How Zones WorkApplications That May Be Connected To Zones MultiFlex RTU BoardEconomization Enable Zone TemperatureMultiFlex RTUs and RCBs Effect of Enabling Econ- omizationZone Humidity Input Effect of Enabling Dehu- midificationStand-Alone MultiFlex RTUs Losing Contact With Zone ApplicationsMultiFlex RTU/ARTC and AHU Zone Association MultiFlex PAK Board MultiFlex CUB BoardLighting Schedules Light Level Interface Cell Functions of the Lighting Schedule ApplicationControl Method Select Standard ControlSchedule Interface Cell Alternate ControlMulti-Logic Combiner Offset Solar Control Basic Schedule CellMin ON/OFF Cell Proof CellDemand Monitoring Demand ControlOutput Light Dimming Introduction to Demand Limit ControlDefinition Load SheddingShedding Levels Priority LevelsLast Shed Rotational ShedOther Notes About Priority Levels Mode 3 Integral Error Approaching Zero Mode 1 KW Input Is Greater Than SetpointHow Demand Control Uses Load Shedding Cut In/Cut Out Setpoint Con Trol Power Monitoring InputSensor Control Analog Sensor ControlLogical Combination Loop/Sequence Con TrolControl Cells Select Cell DiagramLoop/Sequence Control Cell Descriptions Output CellsOutput Cell Descriptions Absolute and Relative Events Time Scheduling and HolidaysHow Schedules Work EventsRanges Power MonitoringHoliday Schedules OverlappingMonthly LoggingHourly DailyUnoccupied Hysteresis Anti-Sweat SetupHeat/Cool Control How Anti-Sweat WorksStops Setpoint ResetLead/Lag Analog and Digital CombinersTD Control Fail-Safes Temperature Differential TD StrategyConfiguration TD ControlOutputs AlarmsPulse Accumulation InputsZones and Cycles Accumulator Reset TypesIrrigation Control High TripZone Inhibit Cycle SchedulingZone Bypass Inputs Cool Cut In/Cut Out Set- points For Each Stage Service ModesFlow Sensor-Related Tests Heat Cut In/Cut Out Set- points For Each StageModular Chiller Con- trol MCC Flexible CombinerControl/Cycles Parame Ter Learning ModeCompressor Control Variable Frequency Drive Com Pressor BoilerBypass Valve Control Digital Scroll CompressorDevice Constraints RMS AssetRMS Scale Log InformationUnlogged Changes Logged ChangesPage E2 Home Screen Operator’s Guide to Using the E2BX Home Screen RX Home Screen CX Home Screen Logging On and Access LevelsMenus System Configuration MenuToggling Full Options NavigationActions Menu System Information MenuSummary Screens Setup ScreensScreen Types Status ScreensCursor E2 KeypadIndex Tabs Header IconsEnter Key Tab KeyKeypad Ctrl Page Up/Ctrl Page Down Keys Log In/Out KeyFour Directional Arrow Keys Up/Page Down KeysEdit Manual Defrost and Clean ModeCustomizing the Home Screen Keys FunctionOverrides List menu and choose End Manual ModeChecking Status Screens Checking Boards OnlineDate and Time AlarmsAccessing the Alarm Advi Sory Log Viewing the Controller Advi Sory LogAcknowledging 12.10.5 Ack/Reset StateArea Ctrl Application Prop Erty Advisory MessageClearing ResettingHome/Status Screens Facility Status Display FSD AlarmsViewing Logs and Graphs Locating Logged Inputs OutputsSetting Up Input and Output Pointers Setup ScreensZooming In and Out Log ViewLow Battery Notifica Tion High Alarm, Low Alarm, and Delay Appendix a Case Type DefaultsDefrost Type Hdbx 100 lb 200 lb 500 lb Xducer Eclipse Transducers Voltage Pressure PSIPage Alarm Name Default Definition Priority Appendix C Alarm Advisory MessagesE2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-3 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-5 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-7 Alarm Name Default Definition Priority Appendix C Alarm Advisory Messages C-9 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix C Alarm Advisory Messages C-11 12 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 RAM 14 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 Appendix D PID Control Proportional P ModeThrottling Range Throttling Range on page D-1 Integral ModeWhy I Mode is Necessary Proportional Constant KpI Mode Calculation Derivative ModeSaturation Output at Setpoint for Non-Condenser D Mode CalculationHow Condenser Control Hvac PID Differs From Others Output at SetpointOutput at Setpoint for Condenser/HVAC PID Control Other PID FeaturesChanging the Output at Setpoint Output at Minimum / Output at Max- imumFiltering Minimum Accumulated ErrorPage Page Medium Resolution Reuccf Page Page Refer to .1.9, Powering Appendix F TroubleshootingEchelon Network Appendix F Troubleshooting F-3 Symptom Possible Problem Solution Trip Number of Fans field?Symptom Possible Problem Solution Appendix F Troubleshooting F-7 Figured as an analog input Page Page Appendix G Revision Log Page Numerics IndexLow 4-6,12-18 CS-100.See Case Controllers, CS-100 Demand Defrost. See Defrost, demand Hot Gas Defrost. See Defrost, hot gas Jumpers PAK 2-7,11-30 Pmac Hansen probe. See Sensors, liquid level 10 E2 RX/BX/CX I&O Manual Rev 13 14-SEP-2011 E2 4-2RS485 jumpers
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