Frymaster SCFD, FPD manual Decathlon Series GAS Fryers Service Procedures

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DECATHLON SERIES GAS FRYERS

CHAPTER 1: SERVICE PROCEDURES

1.7.5 Replacing Rocker Switches (cont.)

3.Depress the retaining clips (see illustration below) and push the switch out of the slot. If there is a switch-guard present, retain it for installation of the replacement switch.

Depress clips on each side to remove switch from control panel.

4.Remove wires one at a time from the switch being removed and connect to the replacement switch until all wires are transferred.

5.Reverse the above steps for reassembly.

1.7.6 Replacing the Gas Valve

DANGER

Drain the frypot or remove the handle from the drain valve before proceeding further.

1.Disconnect fryer from electrical and gas supplies.

2.Disconnect the wires from the gas valve terminal block, marking each wire to facilitate reconnections. For 120VAC gas valves, disconnect the black wire from the high-limit, then remove the bobtail connecting the white wire.

3.Remove the high-limit thermostat wire from the gas valve pilot coil (all but 120 VAC valves).

4.Remove the pilot gas line fitting from the gas valve.

5.Remove the pipe union collars to the left and right of the gas valve and remove the valve.

6.Remove the pipefitting from the old gas valve and install on the replacement valve, using Loctite PST567 or equivalent pipe thread sealant on threads. Do not apply sealant to the first two pipe threads. Doing so will clog and damage the gas valve.

7.Reverse steps 1-5 to install the replacement gas valve.

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Contents CFD, SCFD, FPD Hour Service HotlinePage Computers FCC Table of Contents Finding Your WAY around the Dean Decathlon NON-CE Altitudes of 2000 feet or less Functional DescriptionCE only Altitudes of 2000 feet or less Electronic Ignition Configuration Pilot System ConfigurationControl Options Interface Boards Interface Board P/N Current Flow Through Interface Thermostats Accessing Fryers for ServicingRestraints Adjusting Burner Manifold Gas Pressure Cleaning the Gas Valve Vent Tube if applicableCalibrating the Thermatron Adjusting the Pilot FlameMain Pilot Trailing PilotBackup Operating Thermostat Optional Replacing the Computer Replacing Fryer ComponentsReplacing the Backup Thermostat if applicable Drains Replacing the Temperature Probe Computer-equipped FryersRemove burners to gain access to temperature probe Replacing the High-limit Thermostat Installing the New Temperature ProbeRemove screws arrows securing high-limit to fryer Decathlon Series GAS Fryers Service Procedures Switch Guard Replacing Rocker SwitchesDecathlon Series GAS Fryers Service Procedures Replacing the Frypot Replacing the Pilot AssemblyRemoving capping strip Removing flue cap Holding backup while unscrewing flare nut on oil-return line 19. a .5 drains Loosening burner bolts prior to burner removal Decathlon Series GAS Fryers Service Procedures Decathlon Series GAS Fryers Service Procedures Decathlon Series GAS Fryers Service Procedures Cutting frypot seal prior to frypot removal Ignition Failure Troubleshooting and Problem IsolationImproper Burner Function Gas ValveDecathlon Series GAS Fryers Service Procedures Improper Computer Function Improper Temperature ControlImproper Filtration Function Frypot Leakage Improper Basket Lift Function Bell-Crank Basket Lifts Improper Basket Lift Function Modular Basket Lifts Improper Basket Lift Function Troubleshooting GuidesNot possible Decathlon, Electronic Ignition, Current Configuration Wiring DiagramsDecathlon, Dual Vat Thermatron Decathlon Series GAS Fryers Service Procedures Transformer Box Decathlon Interface Board Dean Oil Return Wiring Filtration and Basket Lifts PBI OIL Return Micro SwitchOil Return, Left-hand, Normally Open Float Switch Basket Lift, with Timer CM4-S with Constant Pilot Chili’s Wiring Diagram Chili’s Wiring with SCF Filtration Decathlon Primary Components Decathlon Series GAS Fryers Parts ListDecathlon D20 Primary Components Decathlon Series GAS Fryers Parts ListDecathlon D50 Primary Components Decathlon 20 Primary Components826-1871 Decathlon D50 Primary Components 211-2787 826-2229 Decathlon D60 Primary ComponentsDecathlon D60 Primary Components 106-1703SP 823-3948SP Decathlon FPD65 Primary Components212-4570 823-3494SP Decathlon D80 Primary ComponentsSee Optional Components, Section Decathlon D80 Primary Components Control Panels Control Panel Options, Joiner Strips, and Accessories16 17 Optional Components and ControllersSee Control Panel Options, Section Not illustrated Transformers & Component Boxes Multi-batteried Decathlons 823-3242 PartTo Drain Drain Valve Components 823-3221Decathlon Series GAS Fryers Parts List Flush Oil Drain Line Decathlon Series GAS Fryers Parts List Component Oil Return Manifold Components SCFD, CFD, & FPD65 ModelsOil Return and Oil Flush Components D & FPD65 Models Oil Return and Oil Flush ComponentsOil Suction Start Fitting Oil Return and Oil Flush Components D & FPD65 Models2122 Microswitch Bracket Assembly, Oil Return Decathlon Series GAS Fryers Parts List Description UFF Filtration Components SCFD50 Series FryersUFF Filtration Components D60 and D80 Series Fryers 106-1220SP Filter Pan Scfd UFF Filtration Components SCFD60 and FPD65 Series FryersUFF Filtration Components SCFD80 Series Fryers 823-3796 Suff Filtration Components CFD50 Series Fryers 823-3774 Suff Filtration Components D60 and D80 Series Fryers823-5420 Suff Filtration Components CFD60 and CFD80 Series Fryers…2.10 Basket Lift Components D50, D60, and D80 Models Basket Lift Components D50, D60, and D80 Series Fryers Decathlon Series GAS Fryers Parts List Service Hotline