Frymaster M3000 manual Troubleshooting the AIF System AIF, Problem Probable Cause Fix

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LOVGeneration II Technical Reference

Troubleshooting the AIF System (AIF)

Problem

Probable Cause

Fix

 

 

1. Ensure the actuator is plugged into the correct

 

1. Actuator is plugged into wrong

connection (J1 for FV return, J3 for DV return;

Wrong vat

J6 for FV drain, J7 for DV drain).

connector.

opens.

2. Ensure the locator pin is in the proper position

2. Locator pin is in wrong position.

 

in plug J2. (See charts on pages 43-47 of this

 

 

 

 

manual for proper pin position.)

 

 

 

 

 

1. Check pins 5 and 6 of J2 at the MIB board.

 

 

Should read 24VDC. Check voltage on pins

 

 

5 and 6 at the other end of the harness and

 

 

ensure 24VDC is present. Check pins 5 and 6

 

 

for 24VDC on plugs J4 and J5 on AIF boards.

 

 

2. Ensure actuator leads are plugged into AIF

 

 

board (J1 for FV return, J3 for DV return; J6

 

 

for FV drain, J7 for DV drain).

 

 

3. Check the power on the connector of the

 

 

problem actuator while manually opening

 

1. No power to AIF board.

or closing the actuator. Pins 1 (black) and 4

 

2. Actuator unplugged.

(white) should produce +24VDC when the

Actuator doesn’t

3. AIF board failure.

actuator is opening; -24VDC should be read

function.

4. Actuator readings are out of

from Pins 2 (red) and 4 (white) when the

 

tolerance.

actuator is closing. If either voltage is missing,

 

5. Actuator is bad.

the AIF board is likely bad. Test the actuator

 

 

by plugging into another connector to open

 

 

or close. If the actuator operates, replace the

 

 

board.

 

 

4. Check resistance of the potentiometer

 

 

between pin 2 (purple wire) and pin 4 (gray/

 

 

white wire). Closed should read 0-560Ω. Open

 

 

should read 3.8KΩ - 6.6KΩ.

 

 

5. If proper voltages are seen at the connector

 

 

and the actuator doesn’t operate, replace the

 

 

actuator.

Oil Return Sensor Troubleshooting (Gas LOVFryers)

The oil return sensor is a device that is used to prevent dry firing of the burners. The sensor looks similar to a high limit. The sensors are energized when the computer is powered on with a soft on. The sensor heats up and detects the oil around it. During filtration when the oil is drained, it senses the difference between the oil and air. It is controlled with a board located next to the interface board (right) and a separate egg shaped plastic device (far right) that contains additional electronics. Use care when working with the sensor as temperatures may reach as high as 500°F (260°C).

The oil return sensor is controlled by a small green board and the electronics inside the plastic, egg-shaped device shown above to prevent dry firing.

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Contents FEB Edition Frymaster and Dean Technical ServiceLine Ave, Shreveport, LA Service Hotline Introducing the Low Oil Volume Fryer RTD Auto Top OffYellow JIB low light Troubleshooting the Top Off SystemNo power to ATO board ATO BoardVats fail to top off Problem Probable Causes Corrective ActionFrypots won’t top off One vat tops off but otherAuto Filtration MIB and AIF Return ResetDrain Manual Draining, Filling, Filtering with MIB Error CodesProblem Probable Cause Corrective Action Troubleshooting the Manual Interface Board MIBMIB board alternat Problem Probable Cause Fix Troubleshooting the AIF System AIFOil Return Sensor Troubleshooting Gas LOV Fryers Typical sensor-related failures M3000 Computer Overview Temp Button Filter, Temperature, and Info ButtonsNavigation Cook Cycle and Selection ButtonsBasic Operation Cooking With Multi-Product Display Cooking With Dedicated Display Changing from Breakfast Setup to Lunch Changing from Lunch Setup to Breakfast M3000 Menu Items Location in IO manual Card Until the Display Prompts to do SO in Step Loading and Updating Software ProceduresM3000 Troubleshooting Filter PAD Call ServiceMisconfigured Exception ErrorRemove Discard Error RM SdcrdTemp Probe Maint FilterVAT FULL? YES no M3000 Useful Codes Reset Recovery Fault Call ServiceError Message Explanation Service Required ErrorsError ATO Board Code Error Message ExplanationFryer Setup Mode Tech ModeLOV Generation II Technical Reference LOV Generation II Technical Reference Syst EM ER ROR FIX ED? YES no Filter Error Flow ChartNormal Operation Resumes For Syst EM ER ROR FIX ED? YESRTI-equipped Systems TroubleshootingLOVGeneration Bulk Oil LOV WiringJIB Oil Disposal and Fill with RTI-equipped SystemsHOT or Used oil to New Oil Tank Waste Oil Tank Dispose to WASTE, Refill VAT from Bulk RTI LOV Test Quick ReferenceFill VAT from Bulk Readdress All Boards Board and Computer ReplacementAIF Replacement MIB ReplacementATO Pump Replacement M3000 Computer ReplacementLOV Electric Fryer Wiring DiagramsLOV Gas Fryer Right Data Network Flow ChartMiddle AIF J5 ATO Automatic Top Off Pin Positions and HarnessesATO RTD AIF J4 MIB Manual Interface Board Pin Positions and HarnessesDrain MIB Manual Interface Board Display DiagnosticsNetwork Resetting Miscellaneous Display LED ExplanationATO J10 DV AIF RTDOnly Used on NON-AIF Units M3000 Board, Harnesses, and Pin PositionsEnglish February 23

M3000 specifications

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