Frymaster H14 Series service manual Preventive Maintenance and Troubleshooting

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CHAPTER 6: PREVENTIVE MAINTENANCE AND TROUBLESHOOTING

6.1Preventive Maintenance

Preventive Maintenance (PM) procedures are contained in McDonald’s Preventive Maintenance System Maintenance Requirement Cards (MRC) 12, 14, 14A, and 15. The cards are distributed with this manual, but are not an integral part of the manual. A replacement card set may be ordered using part number 819-5432. To order both the card set and the Operator’s Manual, use part number 819- 5569. To order both the card set and the Service Manual, use part number 819-5625.

6.2Troubleshooting

This section provides an easy reference guide to some of the common problems that may occur during the operation of this equipment. The troubleshooting guides that follow are intended to help correct, or at least accurately diagnose, problems with this equipment. Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.

When troubleshooting a problem, always use a process of elimination starting with the simplest solution and working through to the most complex. Never overlook the obvious – anyone can forget to plug in a cord or fail to close a valve completely. Most importantly, always try to establish a clear idea of why a problem has occurred. Part of any corrective action involves taking steps to ensure that it doesn’t happen again. If a controller malfunctions because of a poor connection, check all other connections, too. If a fuse continues to blow, find out why. Always keep in mind that failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system.

Before calling a service agent or the Frymaster HOTLINE (1-800-24FRYER):

Verify that electrical cords are securely plugged in.

Verify that circuit breakers are on.

Verify that frypot drain valves are fully closed.

DANGER

Never attempt to move a fryer containing hot cooking oil or to transfer hot cooking oil

from one container to another.

DANGER

Use extreme care when testing electrical circuits. Live circuits will be exposed.

WARNING

Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel. The equipment should be unplugged when servicing, except when electrical tests are required.

6-1

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Contents Frymaster H14 Series Electric Fryer Computers FCC Warranty Statement Parts Return General Safety InformationIntroduction European Community CE Specific Information Computer InformationService Information Shipping Damage Claim ProcedureDo not block the area around the base or under the fryers Installation InstructionsAfter Fryers Are Under The Fry Station Hood Power RequirementsFrypot Boil-Out Operating Fryers With M100B Cooking Computers Equipment Setup and Shutdown ProceduresIntroduction To The M-100B Cooking Computer ShutdownDescription Operating the Computer on Full-Vat Fryers M-100B Computer Operating InstructionsOperating the Computer on Split-Vat Fryers Open Drain Valve Indication M-100B Computer Problem Condition IndicatorsRecovery Out of Range REC LOC M-100B Computer Set-Up and Programming Instructions 1 M-100B Computer Setup ModeHow to Enter the Setup Mode How to Change Computer Product/Temperature Displays How to Change the Computer’s Display LanguageHow to Configure the Computer for Use on an Electric Fryer How to Activate or Deactivate the Frypot BOIL-OUT Feature How to Reset the Computer to the Factory Defaults 2 M-100B Computer Programming ModeHow to Enter the Program Mode How to Enter a Product Name in a Test Menu How to Change the Cooking Temperature SetpointPage How to Suppress a Shake, QA, or Duty Function How to Use the Filter Countdown Timer How to Display Use Time InformationHow to Display the Product Cycle Accumulator Information Introduction to the Analog Controller Operating Fryers With Analog ControllersI J K L M N Analog Controller High-Limit Check Analog Controller Operating InstructionsPage Description Function Operating the BUILT-IN Filtration SystemSTEP-BY-STEP Filtration Instructions Page Page Page Page Page Page Page Care and Cleaning of Your Fryer and Filter System Water in the Filter PAN MSDU50 Preventive Maintenance Troubleshooting Preventive Maintenance and TroubleshootingComputer Panel Open Interface Board Visible Computer Panel Open Interface Board Visible Fryer Heating OilFrom Preceeding From Preceeding Is the AL LED illuminated? Controller Panel Open Interface Board Visible From Preceeding From Preceeding Filter System Operation Pump Motor ActuationReplace Controller Service ProceduresReplace Interface Board Replace Transformer Replace Temperature ProbeReplace Temperature Probe Replace Heating Element Replace Heating Element Remove the element mounting screws Left element- 9-pin Right element- 6-pin Connector Replace HIGH-LIMIT Replace Frypot Replace Contactor Contactor mounting screws Filtration Problem Resolution BUILT-IN Filter System Service ProceduresBUILT-IN Filter System Service Procedures FootPrint III Wiring Diagram Diagnostic LED Legend Electric Interface Board Diagnostic ChartSimplified Wiring DiagramsCommon Electric McDONALDS H14 SERIES- FULL-VAT GND Common Electric McDONALDS H14 SERIES- DUAL-VATCommon Electric McDONALDS H14 SERIES- FULL-VAT- Export WYE Common Electric McDONALDS H14 SERIES- DUAL-VAT- Export WYE McDonald’s Domestic Wiring DIAGRAMS, MainMcDonald’s European Community CE McDonald’s European Community CE Prior To 9/98 McDonald’s European Community CE XBIH14 McDonald’s Domestic Contactor McDonald’s European Community CE WYE Contactor McDonald’s European Community CE XBIH14 Contactor McDonald’s 440/480V Contactor McDonald’s Delta CSA Contactor McDonald’s Domestic Control Cord McDonald’s English Control Cord Footprint III, Late Configuration Wiring DIAGRAMS, Filter UnitsFootprint III, Early Configuration Accessories H14 Series Electric Fryers Parts ListPage Side , Cabinet 2 MH/BIH214, 314, 414, 514 Cabinet Assemblies Component Casters, Legs and Associated Hardware Component Box Assemblies/Associated Component Parts Page Control Panel Assembly Door Assembly Components Controller Assemblies Drain System Components Page McDonald’s Domestic, Dual-vat Elements and Related Components Component Hood Relay Box, Power Cords and Hood Cords Filter Base/Pan Assemblies 8.9.1 Filter Base Assemblies Filter Base Assembly, FootPrint Filter Pan Assemblies Filter Pan Assembly, Single FootPrint Filter Pump and Motor Assemblies Pump and Motor Assembly, 250V 50/60 Hz Page Flex Line Assembly, With Male/Female Ends Oil Return Linkage Assemblies and Components Frypot Assemblies and Drain Valve Components Thermostats and Related Components