Middleby Marshall PS53GS Gas manual GAS Supply, Duringpressuretestingnotethefollowing, Gas Line

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SECTION 2 - INSTALLATION

V. GAS SUPPLY

CAUTION

DURINGPRESSURETESTINGNOTETHEFOLLOWING:

1.The oven and its individual shutoff valve must be discon- nected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psi (3.45 kPa).

2.The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psi (3.45 kPa).

3.If incoming pressure is over 14" W.C. (35mbar), a separate regulator MUST be installed in the line BEFORE the individual shutoff valve for the oven.

WARNING: To prevent damage to the control valve regu- lator during initial turn- on of gas, it is very important to open the manual shutoff valve very slowly.

After the initial gas turn-on, the manual shutoff valve must remain open except during pressure testing as outlined in the above steps or when necessary during service maintenance.

A.Gas Utility Rough-In Recommendations

The following gas system specifications are STRONGLY RECOMMENDED. Deviating from these recommendations may affect the baking performance of the oven.

Gas Meter - 650 cfh (307l/min) meter

Gas Line

DEDICATED LINE from the gas meter to the oven

2" (50.8mm) pipe for natural gas

1-1/2" (38.1mm) pipe for propane

Maximum length: 200' (61m). Each 90° elbow equals 7' (2.13m) of pipe.

B.Gas Conversion

Ovens are shipped from the factory configured for use with natural gas. If permitted by local, national and international codes, the oven may be converted to propane gas operation using a Gas Conversion Kit that is supplied with the oven. Gas orifice sizes supplied with the Kit match those shown in Tables 1-4 and 1-5 in the Description section of this Manual.

Where permitted by local and national codes, it is possible to convert ovens from natural to propane gas, or from propane to natural gas, after the oven has been installed. Gas Conversion Kits are available from Middleby Marshall for this purpose.

C.Connection

WARNING

Some procedures in this section may require conver- sions, readjustments, or service on the oven's gas system. Before performing these procedures, check that the main gas supply valve and the circuit breaker/fused discon- nect are in the OFF ("O") position. After completing these procedures, perform a gas leak test before operating the

oven.

CAUTION

The terms of the oven's warranty require all start-ups, conver- sions and service work to be performed by a Middleby Marshall Authorized Service Agent. The installation, start-up and changes required when changing from one gas type to another can be performed ONLY by a certified professional.

NOTE: Certain safety code requirements exist for the installation of gas ovens; refer to the beginning of Section 2 for a list of the installation standards. In addition:

In the USA, the installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1.

In Canada, the installation must conform with local codes, or in the absence of local codes, with the Natural Gas Installation Code, CAN/CGA-B 149.1, or the Propane Installation Code, CAN/CGA-B 149.2, as applicable.

In Australia, the installation must conform with AGA Codes AG311 and AG601, and with any requirements of the appropriate statutory authority.

In CE countries, the gas supply connection should be according to EN-203 (gas appliance directive) and to applicable ISO 228-1 or ISO 7-1 recommendations. All aspects of the gas supply connection must comply with current IEC/CEE requirements and with all applicable local, national, and international codes.

For all ovens equipped with casters, the gas line connection shall be made with:

-A connector that complies with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69 (in USA), or Connectors for Movable Gas Appliances, CAN/CGA-6.16 (in Canada).

Check the oven’s gas supply requirements to determine the type of gas to be used with the oven. If the gas type required does NOT match the local supply:

For North American installations, a conversion kit is supplied with the oven to allow operation using propane gas. Refer to Part B, Gas Conversion, in this section.

For CE ovens, directions for converting the oven for use with other gases are described in Part D.1, Preparation for Use with Various Gases, in this section.

If the installation will use the supplied gas hose, be sure that the 1/2" to 3/4" gas line fitting is attached. Refer to the instructions in the gas hose package. One gas line connection method is shown in Figure 2-15; however, compliance with the applicable standards and regulations is mandatory.

Inlet and regulated gas pressures can be measured using a “U” tube manometer at the tap locations shown in Figures 2-15 and 2-16.

Figure 2-15 - Flexible Gas Hose Installation

1/2" gas

pipe nipple

3/4"-1/2"

 

gas pipe

 

 

To Gas

 

reducer

 

Supply

 

 

 

 

Pipe

 

3/4" gas

 

 

pipe nipple

 

1/2" gas line

tee with

pressure tap90° Elbow

Full-Flow

Gas

Shutoff

Valve

 

Flexible

Individual gas

Quick-

connection for

Gas Hose

each oven

disconnect

 

 

cavity

device

 

 

 

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Contents PS536GS Gas Ovens For Your Safety Retain This Manual For Future ReferenceTable of Contents Oven Uses III. Oven SpecificationsDescription Conveyor Drive Motor Moves the conveyorElectrical specifications for gas ovens per oven cavity Installation Gas hose, 3/4″ to 1/2″ Gas hose reducer Owners Operating and Installation ManualAuthorized Service Agency Listing Included with gas hoseRecommendations II. Ventilation SystemRequirements Other ventilation concernsFor domestic and standard export ovens III. AssemblyTop Panel and Base Pad Assembly For CE export ovensRestraint Cable Installation StackingConveyor Installation 10 Conveyor placementFinal Assembly 12 Conveyor and master link orientationConnection IV. Electrical SupplyAdditional Information Gas Ovens Gas Line DuringpressuretestingnotethefollowingGAS Supply Gas ConversionAdjusting the Orifice Manifold Pressure and Heat Input Checking the Gas Supply Inlet PressureOperation Location and Description of ControlsII. Normal Operation STEP-BY-STEP DailystartupprocedureDailyshutdownprocedure Overtemp III. Quick Reference Digital Temperature ControllerSP Lock Heat onMaintenance Maintenance DailySplit Belt Disassembly and Cleaning II. Maintenance MonthlyIII. Maintenance Every 3 Months Disassembling the idler shaft Lubricating the Blower Fan Bearings IV. Maintenance Every 6 MonthsBlower Belt QTY Description Parts ListKEY Spare Parts KIT Page II. Installation KIT QTY Singleoven Doubleoven Tripleoven DescriptionPage Not III. PANELS, END Plugs and WindowSee pp Page IV. Control Compartment Page Cooling only Machinery Compartment and GAS TrainThis location. The opening provides passive Not ShownPage VI. Rear Compartment and Blowers Page VII. SINGLE-BELT Conveyors Item QTY Conveyor DescriptionPage VIII. SPLIT-BELT Conveyors Page Electrical Wiring Diagrams Wiring diagram, PS536GS Gas Oven 208/240V, 50/60 Hz, 1 PhWiring diagram, PS536GS Gas Oven 208/240V, 50/60 Hz, 1 Ph Wiring diagram, PS536GS Gas Oven 208/240V, 50/60 Hz, 1 Ph Page Page Hour Service Hotline

PS53GS Gas specifications

The Middleby Marshall PS53GS Gas is a state-of-the-art conveyor oven designed to meet the needs of high-volume pizzerias and restaurants that require consistent performance and excellent food quality. With its innovative design and advanced technologies, the PS53GS delivers efficient cooking, enhances productivity, and maximizes flavor, making it an essential addition to any commercial kitchen.

One of the standout features of the PS53GS is its dual air impingement technology. This system optimizes airflow within the cooking chamber, allowing for even heat distribution and faster cooking times. As a result, pizzas and other baked goods achieve a perfectly cooked crust, ensuring that every dish served is of the highest quality. The oven’s high-performance burners provide precise temperature control, allowing chefs to set the desired cooking temperature for a wide range of menu items, from classic pizzas to baked pasta and bread.

The PS53GS is engineered for durability, built with stainless steel construction that not only gives it a sleek appearance but also ensures long-lasting performance. The oven's insulation retains heat efficiently, reducing energy consumption and operating costs. Additionally, the removable conveyor belt is designed for easy cleaning, making maintenance a breeze in a busy kitchen environment.

One of the commonly recognized characteristics of the PS53GS is its user-friendly control panel. Featuring intuitive digital controls, operators can easily adjust cooking times, temperatures, and conveyor speed to achieve the perfect results for various menu items. The customizable settings facilitate quick adjustments, enabling restaurants to cater to changing customer preferences and peak service times without sacrificing quality.

For enhanced operational efficiency, the PS53GS is available in various configurations to suit different kitchen layouts. The compact design allows it to fit into limited spaces while still providing ample cooking capacity. This versatility makes it an excellent choice for small establishments as well as larger operations looking to optimize their kitchen workflow.

In conclusion, the Middleby Marshall PS53GS Gas conveyor oven is a top-tier solution for any commercial kitchen focused on delivering exceptional food quality and efficiency. Through its advanced cooking technologies, durable construction, and user-friendly features, it stands out as an industry leader that can help businesses thrive in a competitive market. Whether for pizzas, pastries, or a variety of baked goods, the PS53GS is a reliable partner in culinary excellence.