Middleby Marshall VII. GAS Supply for GAS Heated Ovens, Flexible Hose Connector Installation

Page 25

SECTION 2

INSTALLATION

VII. GAS SUPPLY FOR GAS HEATED OVENS

Pipe sizing -- Always install a shut off valve in the gas supply line to the oven. This valve should be the same size as the supply line.

Please remember that the longer the pipe runs, the more the pressure drops. One 90° elbow equals a 1,2 m length of pipe.

Each oven section requires a nominal gas input as follows:

PS360U,L (per oven)

40 kW

PS360WB-U, -L (per oven)

50 kW

Follow the recommended pipe sizing and meter sizing as indicated in the Rough-in Drawing (Figure 2-31,Page 2-22).

The flexible hose furnished with the oven must be positioned as shown in Figure 2-35.

NOTE: The recommended pipe sizes are larger than usually required to eliminate any operation problems. It is much less expensive to make the initial installation large enough to do the job rather than redoing the job later.

For lighting instructions, refer to Step-by-Step Operation in the

OPERATION Section of this manual.

CAUTION

DURING PRESSURE TESTING NOTE ONE OF THE

FOLLOWING:

1.The oven and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1/2 psig (3.45 kPA).

2.The oven must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1/2 psig (3.45 kPA).

3.If the incoming pressure is over 50 mbars, a separate regulator must be installed before the 3/4” manual gas shutoff valve located at the rear outside of the oven.

WARNING:

To prevent damage to control valve regulator during initial turn on of gas, it is very important to open manual shutoff valve very slowly.

After the initial gas turn on, the manual shutoff valve must remain open except during pressure testing as outlined in the above steps or when necessary during service maintenance.

Appliance

Connection/

Male Nipple

To Gas

Supply Pipe

Full-Flow Gas

Shutoff Valve

90° ST

Elbow

Union

Flexible Hose

Correct Position

Figure 2-35

Flexible Hose Connector Installation

2-25

Image 25
Contents UNLOADING/UNPACKING Section InstallationVentilation Hood Dimensions Recommendations only II. INSTALLATION, PREPARATION, and SupplyRequirements III. Ventilation SystemRecommendations Other Ventilation ConcernsInstallation KIT Dimensions and Data PS360L Tandem Dimensions and Data PS360WB Double Tandem Dimensions and Data PS360U Tri Tandem Dimensions and Data PS360WB-U Tri Tandem Dimensions and Data PS360U Quad Tandem Dimensions and Data PS360WB-U Quad Tandem Thermocouple Installation Locations IV. Thermocouple InstallationPlacing the Thermocouple Leads Thermocouple Lead Connections Exploded View Upper Oven Stand AssemblyCooling Fan Removal Oven Positioning and AlignmentJoining the Oven Bodies Bolts and Spacers Aligning the Ovens for AssemblyTrim Strip Positioning Checking Track Rail Alignment22a Support Brackets Lower Oven Transition Frame PlacementReplacing Transition Frame Installing the Transition Floor Panel25a Installing the Conveyor Frame and BeltInside Master Links Conveyor Link OrientationOutside Master Links Conveyor Motor and Drive Chain Assembly Transition AssemblyDo not USE Conduit For Ground GAS Supply Electrical SupplyOven Rough-In VI. Electrical Connection Typical Oven Data Plate Models PS360/PS360WB During Pressure Testing Note ONE Following Flexible Hose Connector InstallationVII. GAS Supply for GAS Heated Ovens For USE with Natural GAS VIII. Preparation for Various GasesFor USE with Liquid LP GAS GAS Type and Pressure Label Burner/Piping AssemblyIX. Changing Orifices Volumetric MethodTo Check GAS Supply Pressure XI. Variations of Rated Supply PressuresOrifice Manifold Pressure Method Special Notices