Hoshizaki F-300BAF service manual

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4)Recover the refrigerant and store it in an approved container.

5)Remove the thumbscrews and take off the spout from the evaporator.

6)Disconnect the water hoses.

7)Remove the allen head cap screws securing the extruding head. Using the cutter, lift out the auger assembly.

8)Remove the insulation and the expansion valve bulb on the suction line.

9)Disconnect the inlet and outlet tubing.

10)Remove the allen head cap screws securing the evaporator to the lower housing.

11)Lift off the evaporator.

12)Inspect the mechanical seal and O-ring prior to installing the new evaporator. The mechanical seal consists of two parts. One moves along with the auger, and the other is fixed on the lower housing. If the contact surfaces of these two parts are worn, cracked or scratched, the mechanical seal may cause water leaks and should be replaced. Instructions for removing the mechanical seal and lower housing are located later in this procedure.

13)Make sure the lower mechanical seal is in place, then place the evaporator in position. Secure the evaporator to the lower housing using the allen head cap screws.

14)Remove the drier, then place the new drier in position.

15)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

16)Check for leaks using nitrogen gas (140 PSIG) and soap bubbles.

17)Evacuate the system, and charge it with refrigerant. See the nameplate for the required refrigerant charge.

18)Replace the removed parts in the reverse order of which they were removed. When replacing the spout, make sure that the drip bracket is in the channel and that safety bracket B is behind safety bracket A. See Fig. 1.

19)Replace the panels in their correct positions.

20)Plug the unit back in.

6.Removal and Replacement of Mechanical Seal and Lower Housing

6a. Mechanical Seal

1)Drain water from the evaporator by using the flush switch.

2)Unplug the unit from the electrical outlet.

3)Remove the panels.

4)Remove the thumbscrews and take off the spout from the evaporator.

5)Remove the allen head cap screws securing the extruding head. Using the cutter, lift out the auger assembly.

6)The mechanical seal consists of two parts. One moves along with the auger, and the other is fixed on the lower housing. If the contact surfaces of these two parts are worn, cracked or scratched, the mechanical seal may cause water leaks and should be replaced.

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Contents Self-Contained Flaker Model 300BAF Hoshizaki AMERICA, INC Contents Upper Bearing Wear Check 300BAF Specifications IcemakerII. General Information Construction Ice Making Unit Auxiliary Code K-2 and L-0 Control Box LayoutAuxiliary Code M-1 and Later Auxiliary Code L-1 and M-0Solid-State Timer Board Control Timer BoardIce Production Check Sequence of Operation300BAF, F-500BAF Sequence Flow Chart and Component Operation 300BAF Auxiliary Code K-1 and Earlier Wiring DiagramAuxiliary Code K-2 and L-0 Auxiliary Code L-1 and M-0 Auxiliary Code M-1 and Later Sequence of Electrical Circuit Ice Purge Cycle Freeze Cycle Shutdown Cleaning Flush Switch Low Water Safety Spout Safety Switch High Pressure Switch ICE Production Performance DataIV. Service Diagnosis Diagnostic Procedure Page No Ice Production Diagnostic ChartsProblem Possible Cause Remedy Low Ice Production Other Service for Refrigerant Lines Removal and Replacement of ComponentsRefrigerant Recovery Evacuation and Recharge R-404ABrazing Removal and Replacement of Compressor Removal and Replacement of Expansion Valve Removal and Replacement of DrierPage Removal and Replacement of Evaporator Assembly Components Upper Bearing Wear Check Removal and Replacement of CutterRemoval and Replacement of Evaporator Removal and Replacement of Extruding HeadRemoval and Replacement of Auger Page Removal and Replacement of Gear Motor 6b. Lower HousingRemoval and Replacement of Flush Water Valve Removal and Replacement of Fan MotorRemoval and Replacement of Inlet Water Valve Page Cleaning and Sanitizing Instructions VI. Cleaning and MaintenanceCleaning Solution Cleaning ProcedureSanitizing Solution Sanitizing Procedure Final Sanitizing Procedure InitialPage Stainless Steel Exterior MaintenanceStorage Bin and Scoop Air FilterPreparing the Icemaker for Long Storage