Manitowoc Ice QM45 Series service manual Safety Limit #1, Safety Limit #2

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Before Calling for Service

Section 5

Safety Limit #1

Freeze time exceeds 60 minutes for 3 consecutive freeze cycles.

Possible Cause

Improper installation

Water system

Electrical system

Restricted condenser air flow (air-cooled models)

Refrigeration system

Check/Correct

See “Installation Instructions” Section two of this manual

Low water pressure (20 psi minimum.)

High water pressure (80 psi maximum.)

High water temperature (90°F/32.2°C maximum.)

Clogged water distribution tube

Dirty/defective water float valve

Loss of water from sump area

Defective water pump

Ice thickness probe out of adjustment

Harvest cycle not initiated electrically

Relay not energizing

Compressor electrically non-operational

High inlet air temperature (110°F/43.3°C maximum.)

Condenser discharge air recirculation

Dirty condenser filter

Dirty condenser fins

Defective fan cycling control

Defective fan motor

Non-Manitowoc components

Improper refrigerant charge

Defective hot gas valve

Defective compressor

TXV starving or flooding (check insulation and bulb mounting)

Non-condensables in refrigeration system

Plugged or restricted high side refrigerant lines or component

Safety Limit #2

Harvest time exceeds 3.5 minutes for 3 consecutive harvest cycles.

Possible Cause

Improper installation

Water system

Electrical system

Refrigeration system

Check/Correct

See “Installation Instructions” Section two of this manual

Water area (evaporator) dirty

Water freezing behind evaporator

Low water pressure (20 psi min.)

Loss of water from sump area

Clogged water distribution tube

Dirty/defective water float valve

Defective water pump

Ice thickness probe out of adjustment

Ice thickness probe dirty

Bin switch defective

Premature harvest

Non-Manitowoc components

Improper refrigerant charge

Defective hot gas valve

TXV flooding (check insulation and bulb mounting)

Defective fan cycling control

Because there are many possible external problems,

do not limit your diagnosis to only the items listed in these charts.

5-4

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Contents Installation, Use, Care QM45 Series Ice MachinesProcedural Notices Safety NoticesThis manual covers the following model numbers Table of Contents Before Calling for Service MaintenanceChecklist Safety Limit Feature Safety Limits Section General Information AccessoriesSection General Information Model NumbersModel/Serial Number Location General Information SectionModel/Serial Number Location Owner Warranty Registration Card Commercial Warranty CoverageResidential Warranty Coverage WHO is Covered by this Limited WARRANTY?Ice Machine Dimensions Section Installation InstructionsInstallation Instructions SectionLocation of Ice Machine Installation Instructions SectionIce Machine Heat of Rejection Leveling LEGChecking Ice Machine Level Leveling the Ice MachineLeveling Leg and Foot This page Intentionally Left Blank Voltage Electrical ServiceFor United Kingdom Only QM-45 ICE Machine FUSE/CIRCUIT BreakerWater Inlet Lines Water Service/DrainsWater Supply Drain ConnectionsTypical Water Supply Drain Installation Water Supply and Drain Line SIZING/CONNECTIONSBefore Starting the Ice Machine Installation ChecklistPersonal Injury Potential Ice Machine Operation Section Ice Machine OperationComponent Identification Ice Making Sequence of Operation Ice Machine Operation SectionInitial START-UP or START-UP After Automatic SHUT-OFF QM45 SELF-CONTAINED AIR Cooled Models Siphon System Check Operational ChecksSiphon System Water Level CheckICE Thickness Check Ice Thickness CheckThis page Intentionally Left Blank Interior Cleaning and Sanitizing Section MaintenanceSection Maintenance Cleaning and Sanitizing ProcedureMaintenance Section Remove the Water Distribution Tube DisassemblyWater Distribution Tube Disassembly Water Distribution Tube RemovalRemove the Water Trough InstallationRemove the Ice Damper Remove the Bin Door Model ICE Machine Inspection Exterior CleaningCleaning the Condenser Air-Cooled CondenserRemoval from Service Winterization SELF-CONTAINED AIR-COOLED ICE MachinesBefore Calling for Service Section Before Calling for ServiceChecklist Before Calling for Service Section Safety Limit FeatureDetermining Which Safety Limit Stopped The Ice Machine Safety LimitsSafety Limit Stand-By Mode Safety Limit NotesSafety Limit #1 Safety Limit #2Page Manitowoc ICE, INC