Graco 3A0237L important safety instructions Bundle Individual Heated Hoses

Page 28

Maintenance

Bundle Individual Heated Hoses

Individual hoses must be bundled with a scuff guard, FTS cable(s), and air and signal cables.Follow the instructions below to bundle individual heated hoses for dual and single zone heat.

See FIG. 22 on page 29.

1.Lay out the A and B material hoses with the male fit- tings at the same end of the bundle.

2.Lay out the air hose (23) with the male fitting at the same end as the male fittings of the material hoses.

3.Lay out the signal cable (24) and FTS cable(s) (25) with the female end of the cables at the same end as the male fittings of the material hoses.

NOTE:

•All signal cable connectors (24) should be 2 in. (50.8 mm) beyond the male fittings of the mate- rial hoses.

•Use electrical tape (29) to secure position of sig- nal cable 10 in. (254 mm) back from the end of

the material hose.

4. Wrap FTS Cables.

NOTICE

To heat material correctly, ensure that the red electrical tape is on the A side FTS cable and the blue electrical tape is on B side FTS cable.

a.Wrap each end of one FTS cable (25) with red electrical tape (32). This FTS cable will corre- spond with the A material hose.

b.For Dual Zone Heat Only: wrap each end of the other FTS cable (25) with blue electrical tape (33). This FTS cable will correspond with the B material hose.

5.Carefully twist the material hoses, air hose (23), and cables throughout the entire bundle with a 24 in (609.6 mm) maximum pitch.

NOTE: Do not twist 5 ft and 10 ft hose bundle lengths.

6.Tightly wrap the bundle with lace (28) with an 8 in. maximum pitch. Use black electrical tape to stop the lacing 10 in. (254 mm) from the material fittings on each end of the hoses.

7.Use electrical tape and temporarily tape the hose and cable ends together.

8.Feed the scuff guard (26) over the female material hose fittings.

9.Use black electrical tape (29) and tape the scuff guard (26) down 10 in. from the female fittings on the material hoses. Tape at least 3 in. (76.2 mm) of scuff guard (26).

NOTE: Ensure no foam insulation is exposed on either material hose.

10.Fold the scuff guard (26) over itself and feed the remaining scuff guard over the entire length of the bundle.

11.Leave excess scuff guard (26) loose on the end with the male material fittings.

12.Remove electrical tape securing the hose and cable ends together.

13.Apply warning label (31) in the center of the bundle. Secure edges with black electrical tape (29).

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3A0237L

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Contents Important Safety Instructions Heated Hoses Applicator KitsContents Related ManualsHeated Hose Bundle Part Numbers Carbon Steel Dual Heat Zone Hose Bundle with Air HoseHeated Whip Hose Fluid Temperature Sensor FTSFittings Individual Hoses Side Heated Hoses RedSide Unheated Hoses Red Individual a Side Heated Whip HoseSide Heated Hoses Blue Side Unheated Hoses Blue Individual B Side Heated Whip HoseApplicator Kits MD2 Handle Chemical Connection Kit MD2 Valve Applicator KitsSee manual Electric Shock Hazard Toxic Fluid or Fumes Hazard Personal Protective Equipment Important Two-Component Material Information B Components Changing MaterialsDescription InstallationConnect Whip Hose to Gun or Gun Manifold Connect Heated Hoses Single Heat Zone with a and B Heated HoseDual Heat Zone with a and B Heated Hose Single Heat Zone with a or B Heated HoseInsert Wire and Setscrew Incorrect CorrectCap plugs Setscrews See Connect FTS and Heated Whip Hose,Connect FTS and Heated Whip Hose Connect Solenoid Kit Connect SplitterCheck Hoses for Leaks Protective CoveringOperation Single Heat Zone ShownMaintenance Clean OrificeFollow Pressure Relief Procedure in MD2 valve manual Instructions for Replacing Individual a or B HoseMaintenance 3A0237L Bundle Individual Whip Hoses For Single Zone Heated Whip Hose BundlesSingle Heat Zone Heated Whip Hose Bundle Dual Heat Zone Heated Whip Hose BundleSide Bundle Individual Heated Hoses Dual Heat Zone Heated Hose Bundle Shown Machine EndParts Whip HosesDual Heat Zone Heated Whip Hose Single Heat Zone Heated Whip HoseHeated Whip Hoses Heated Hose Bundles Dual Zone Heated Hose Bundles Varied PartsSingle Zone Heated Hose Bundles Using Fluid Temperature Sensors For Single Heat Zones Using Fluid Temperature Sensors for Dual Heat ZonesCarbon Steel Fluid Temperature Sensor Stainless Steel Fluid Temperature SensorPart Description Qty 15F144 Hose Wire JumperConnect 258758 , MD2 Applicator Kits MD2 Applicator Kits153 24D162 Stainless Steel Connection Kit 24E505 Orifice Block KitAccessories Scuff GuardSolenoid Kits 24C757 Machine Mount KitOnly 24D161 24D160 Remote Mount MD2 Kit 24D161 Remote Mount Fusion KitOnly 24D160 Technical Data Category DataTechnical Data 3A0237L Graco Standard Warranty Graco Information
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