Graco 3A0237L Bundle Individual Whip Hoses, For Single Zone Heated Whip Hose Bundles

Page 26

Maintenance

Bundle Individual Whip Hoses

Individual whip hoses must be bundled with scuff guards and air and signal cables. Follow the instructions below to bundle single and dual heat zone whip hose bundles.

See FIG. 21 on page 27.

1.Lay out the A and B material hoses with the male fit- tings at the same end of the bundle.

2.Lay out the air hose (3) with the male fitting at the same end as the male fittings of the material hoses.

NOTE: The female fitting of the air hose should be 6 in. (152.4 mm) beyond the female fitting of the mate- rial hoses.

3.Lay out the signal cable (4) with the female end of the signal cable at the same end as the male ends of the material hoses.

NOTE:

•The male sign cable connector (4) should be 6 in. beyond the female ends of the material hoses.

•Use electrical tape (8) to secure position of sig- nal cable 10 in. (254 mm) back from the end of the material hose.

4. Connect Electrical Connectors.

For Single Zone Heated Whip Hose Bundles:

a.Place one 6 AWG electrical connector (5) 24 in. (609.6 mm) from the male material hose fittings.

b.Connect the 6 AWG wire from each material hose to the electrical connector (5).

c.Use black electrical tape (8) to secure the con- nector to the hose bundle.

For Dual Zone Heated Whip Hose Bundles:

a.Place two 6 AWG electrical connectors (5) 24 in. (609.6 mm) from the male material hose fit- tings.

b.Unlace the 6 AWG wire from each material hose, trim back the wire, and connect to the electrical connector (5).

c.Use black electrical tape (8) to secure both con- nectors (5) to the correct material hose.

5.Apply scuff guard (10) on each individual material hose up to the electrical connector (5).

6.Use red electrical tape (12) to secure the scuff guard (10) on the red material hose.

7.Use blue electrical tape (13) to secure the scuff guard (10) on the blue material hose.

8.Use electrical tape and temporarily tape the hose and cable ends together.

9.Feed the scuff guard (4) over the male material hose fittings.

10.Use black electrical tape (8) and secure at least 3 in. (76.2 mm) of scuff guard (4) next to the electrical connector (5) on side with male material hose fit- tings.

NOTE: Ensure no foam insulation is exposed on either material hose.

11.Fold the scuff guard (4) over itself and feed the remaining scuff guard over the entire length of the bundle.

12.Leave excess scuff guard (4) loose on the end with the female material fittings.

13.Remove electrical tape securing the hose and cable ends together.

14.Apply warning label (10) in the center of the bundle. Secure edges with black electrical tape.

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3A0237L

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Contents Important Safety Instructions Heated Hoses Applicator KitsContents Related ManualsHeated Hose Bundle Part Numbers Carbon Steel Dual Heat Zone Hose Bundle with Air HoseFittings Fluid Temperature Sensor FTSHeated Whip Hose Individual Hoses Side Heated Hoses RedSide Unheated Hoses Red Individual a Side Heated Whip HoseSide Heated Hoses Blue Side Unheated Hoses Blue Individual B Side Heated Whip HoseApplicator Kits See manual MD2 Valve Applicator KitsMD2 Handle Chemical Connection Kit Electric Shock Hazard Toxic Fluid or Fumes Hazard Personal Protective Equipment Important Two-Component Material Information B Components Changing MaterialsConnect Whip Hose to Gun or Gun Manifold InstallationDescription Dual Heat Zone with a and B Heated Hose Connect Heated HosesSingle Heat Zone with a and B Heated Hose Single Heat Zone with a or B Heated HoseInsert Wire and Setscrew Incorrect CorrectCap plugs Setscrews See Connect FTS and Heated Whip Hose,Connect FTS and Heated Whip Hose Connect Solenoid Kit Connect SplitterCheck Hoses for Leaks Protective CoveringOperation Single Heat Zone ShownFollow Pressure Relief Procedure in MD2 valve manual MaintenanceClean Orifice Instructions for Replacing Individual a or B HoseMaintenance 3A0237L Bundle Individual Whip Hoses For Single Zone Heated Whip Hose BundlesSide Dual Heat Zone Heated Whip Hose BundleSingle Heat Zone Heated Whip Hose Bundle Bundle Individual Heated Hoses Dual Heat Zone Heated Hose Bundle Shown Machine EndDual Heat Zone Heated Whip Hose PartsWhip Hoses Single Heat Zone Heated Whip HoseHeated Whip Hoses Heated Hose Bundles Dual Zone Heated Hose Bundles Varied PartsSingle Zone Heated Hose Bundles Carbon Steel Fluid Temperature Sensor Using Fluid Temperature Sensors For Single Heat ZonesUsing Fluid Temperature Sensors for Dual Heat Zones Stainless Steel Fluid Temperature SensorConnect 258758 , 15F144 Hose Wire JumperPart Description Qty 153 24D162 Stainless Steel Connection Kit MD2 Applicator KitsMD2 Applicator Kits 24E505 Orifice Block KitSolenoid Kits AccessoriesScuff Guard 24C757 Machine Mount KitOnly 24D160 24D160 Remote Mount MD2 Kit 24D161 Remote Mount Fusion KitOnly 24D161 Technical Data Category DataTechnical Data 3A0237L Graco Standard Warranty Graco Information
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