Jackson Complete Conserver XL Manual for Control Box Assembly and Parts Information

Page 47

SECTION 5: PARTS SECTION

CONTROL BOX ASSEMBLY - WITH MECHANICAL TIMER (CONTINUED)

ITEM

QTY

DESCRIPTION

Mfg. No.

3

1

Thermometer

06685-111-68-49

4

1

Switch, On/Off, DPST

05930-111-38-79

5

1

Cycle Light

05945-504-08-18

6

1

Power Light

05945-504-07-18

7

1

Cycle Counter, 115 Volt

05990-111-35-38

7

1

Cycle Counter, 240 Volt

05990-111-47-42

8

2

Chemical Feeder Pump Kit Assembly

05700-001-37-10

8a

1

Chemical Feeder Pump Kit Assembly

05700-002-83-90

 

 

Stiffener, 17 3/8"

05700-002-66-49

 

 

Tubing, Blue

04720-601-11-00

 

 

Tubing, Red

04720-601-12-00

 

 

Tubing, White

04720-601-13-00

9

1

Drip Shield

05700-001-82-56

 

 

Hose, Drip Through Drain

05700-011-35-04

10

1

Peri-Pump Mounting Plate

05700-021-82-55

11

4

Screw, 10-32 x 3/8" Long

05305-173-12-00

12

1

Switch, Detergent/Rinse Aid Toggle

05930-011-35-27

 

 

Decal, Det/Rinse Prime

09905-011-34-95

13

1

Switch, On/Off, SPST

05930-111-38-21

 

 

Decal, Sanitizer Prime

09905-011-34-98

14

1

Switch, Delime

05930-301-21-18

 

 

Decal, Delime/Normal

09905-011-34-96

15

1

Timer Mounting Bracket

05700-021-82-26

16

1

8 Cam Timer, 115 Volt

05945-111-35-32

16

1

8 Cam Timer, 240 Volt

05945-111-47-48

 

 

Decal, Timer Cam Operation

09905-011-37-21

17

1

Contactor, 115 Volt

05945-109-05-69

17

1

Contactor, 240 Volt

05945-002-74-20

18

1

Terminal Block

05940-500-09-61

 

1

Terminal Block Spacer

05700-011-40-05

 

 

Decal, Power Connections

09905-011-47-64

 

 

Decal, Copper Conductors

09905-011-47-35

19

1

Ground Wire Lug

05940-200-76-00

20

1

Grommet, Split 7/8"

05975-200-40-00

21

1

Control Relay, 115 Volt (Qty of 3 for Conserver XL2)

05945-111-35-19

21

1

Control Relay, 240 Volt

05945-111-47-51

22

1

Conduit Fitting, 1/2" 45° Plastic

05975-011-45-23

23

1

Conduit Fitting, 1/2" 90° Plastic

05975-011-45-13

 

 

Plug, 3/4" Metal

05975-212-02-02

24

1

Motor, Chemical Feeder Pump, 14 RPM, 115 V

04320-111-35-13

24

1

Motor, Chemical Feeder Pump, 14 RPM, 240 V

04320-111-47-46

25

2

Motor, Chemical Feeder Pump, 36 RPM, 115 V

04320-111-35-14

25

2

Motor, Chemical Feeder Pump, 36 RPM, 240 V

04320-111-47-47

26

1

Grommet

05325-011-46-73

27

1

Fitting, Brass

04730-206-23-00

28

2

Nut, Lock

05700-000-66-01

29

4

Screw, 4-40 x 1/4" Long

05305-002-32-38

30

1

Terminal Board

05940-021-94-85

31

1

Switch, Reed

05930-002-36-80

 

 

Switch, 20 AMP

05930-011-48-21

 

 

Plate, Switch Legend

05945-011-35-07

 

 

Locknut, 6-32 Hex with Nylon Insert

05310-373-03-00

 

 

Locknut, 10-24 Hex with Nylon Insert

05310-373-01-00

 

 

 

 

 

 

 

 

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

40

Image 47
Contents INSTALLATION/OPERATION Technical Manual ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents Service Repair Centers Electrical DiagramsSection Specification Information Wash Pump Capacity Specification InformationOperating Cycle Seconds Wash Time Tank Capacity MinimumOperating Cycle Seconds TemperaturesDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR 25mm Dimensions Conserver XL Starting with S/N 04D10286Section Dimensions Conserver XL2-CML 204 526mm 441 1130mm 481 1232mm Dimensions Conserver XL2-CMRXLS Bowl Option Straight Through Installation Table DimensionsSection INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsElectrical Instructions First-aid instructions Priming Chemical Feeder PumpsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Problem Machine cycles continuously TroubleshootingCommon Problems Domestic Units Problem Machine will not hold water Problem Machine will not fill, other functions workProblem Wash motor runs continuously Problem Machine will not drain Problem Machine runs with door openProblem Low pumped water pressure Problem Machine keeps tripping the service breakerProblem Rinse aid not feeding, detergent feeds okay Problem Prime switch does not activate sanitizer pumpProblem Detergent not feeding rinse aid feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Parts Section Control BOX Assemblies Universal TimerQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Qty Mechanical 8 CAM TimerMicroswitch Timer Motor04320-002-82-28 Chemical Feeder Pump AssemblyHood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Conserver AXL Incoming Plumbing AssemblyIncoming Plumbing Assemblies Complete 240 Volt Solenoid Valve Assembly Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly Coil & Housing onlyConserver XL Wash Motor Assembly Other parts not shown Motor & Pump AssemblyWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Front Door Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286Lower Frame, Conserver XL False panel positioned in unit False Panel InstallationSection Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single Phase Electrical SchematicsConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL