Jackson CONSERVER XL2, CONSERVER AXL2-CMR, CONSERVER AXL2-CML Wash Manifold Assembly

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SECTION 5: PARTS SECTION

WASH MANIFOLD ASSEMBLY

Complete Manifold Assembly

(1 for Conserver XL and 2 for Conserver XL2 Series)

Bolt, 3/8”-16 x 7/8”, Hex Head, S/S 2 per assembly

05306-011-36-95

Casting, Upper Wash Manifold 05700-031-34-82

O-Ring 2 per assembly 05330-111-35-15

Manifold Tube

(Conserver XL Prior to S/N 04D10286)

05700-002-00-19

Manifold Tube (Conserver XL2 Series)

(Conserver XL Starting with S/N 04D10286)

05700-031-34-59

Manifold Positioning Tube Bracket 05700-011-34-63

Gasket, Wash Manifold 2 per assembly 05700-111-35-03

Casting, Manifold Wedge 09515-011-46-61

Washer, 3/8”, Bevel, Square 2 per assembly 05311-011-35-36

Wash Arm Assembly

Conserver XL 2 per unit 05700-021-87-76

Wash Arm Weldment

Conserver XL 2 per unit 05700-021-63-42

Wash Arm Bearing 1 per Wash Arm 05700-021-35-97

Wash Arm O Ring 1 per Wash Arm 05330-002-60-69

Wash Arm End Cap 2 per Wash Arm 05700-011-35-92

3/8” Lockwasher 4 per assembly 05311-276-01-00

3/8” Hex Nut, S/S 4 per assembly 05310-276-01-00

Conserver XL

Bolt, 3/8”-16 x 1 3/4” Long 05306-011-36-94

Conserver XL2 Series Bolt, 3/8”-16 x 2 1/4” Long 05306-011-95-12

Conserver XL

Bolt, 3/8”-16 x 1 1/4” Long 05305-276-10-00

Conserver XL2 Series Bolt, 3/8”-16 x 1 3/4” Long 05306-011-36-94

Conserver XL

Weldment, Lower Wash Manifold 05700-002-05-87

Conserver XL2 Series Weldment, Lower Wash Manifold 05700-031-46-00

Wash Arm Assembly

Conserver XL2 Series

4 per unit

05700-002-57-98

Wash Arm Weldment

Conserver XL2 Series

4 per unit

05700-021-50-96

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents Service Repair Centers Electrical DiagramsSection Specification Information Operating Cycle Seconds Wash Time Specification InformationTank Capacity Minimum Wash Pump CapacityOperating Cycle Seconds TemperaturesDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR 25mm Dimensions Conserver XL Starting with S/N 04D10286Section Dimensions Conserver XL2-CML 204 526mm 441 1130mm 481 1232mm Dimensions Conserver XL2-CMRXLS Bowl Option Straight Through Installation Table DimensionsSection INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsElectrical Instructions First-aid instructions Priming Chemical Feeder PumpsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Problem Machine cycles continuously TroubleshootingCommon Problems Domestic Units Problem Machine will not hold water Problem Machine will not fill, other functions workProblem Wash motor runs continuously Problem Low pumped water pressure Problem Machine runs with door openProblem Machine keeps tripping the service breaker Problem Machine will not drainProblem Rinse aid not feeding, detergent feeds okay Problem Prime switch does not activate sanitizer pumpProblem Detergent not feeding rinse aid feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Parts Section Control BOX Assemblies Universal TimerQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Microswitch Mechanical 8 CAM TimerTimer Motor Qty04320-002-82-28 Chemical Feeder Pump AssemblyHood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Conserver AXL Incoming Plumbing AssemblyIncoming Plumbing Assemblies Complete 110 Volt Solenoid Valve Assembly Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsCoil & Housing only Complete 240 Volt Solenoid Valve AssemblyConserver XL Wash Motor Assembly Other parts not shown Motor & Pump AssemblyWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Front Door Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286Lower Frame, Conserver XL False panel positioned in unit False Panel InstallationSection Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single Phase Electrical SchematicsConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL