Jackson CONSEVER AXL, CONSERVER AXL2 Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts Kits

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SECTION 5: PARTS SECTION

3/4” SOLENOID VALVE & 3/4” NPT VACUUM BREAKER REPAIR PARTS KITS

Data Plate

Valve Bonnet

Screw

Coil & Housing

Spring

06401-003-07-40

Cap Screw

Data Plate

Cap

Diaphragm Retainer

Screen Retainer

Plunger

Cap Retainer

06401-003-07-40

 

 

O-Ring 06401-003-07-42

Diaphragm

06401-003-07-42Components of Repair Kit

06401-003-06-24

Mesh Screen

O-Ring

Plunger

Body

Valve Body

Complete 110 Volt Solenoid Valve Assembly

04810-100-53-00

Coil & Housing only

04810-200-01-18

Complete 240 Volt Solenoid Valve Assembly

04810-100-03-18

Coil & Housing only 04810-200-02-18

Possible Problems:

1.Pilot port extension #1 clogged. Clean hole.

2.Hole #2 Clogged. Pass heated straight pin through hole.

Complete Vacuum Breaker Assembly

04820-002-53-77

TO TAKE THE SOLENOID VALVE APART

DISASSEMBLY - These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly. After unscrewing, carefully lift off the bonnet and enclosing tube assembly. Don’t drop the plunger. The o-ring seal and diaphragm cartridge can now be lifted out. Be careful not to damage the machined faces while the valve is apart.

TO REASSEMBLE - Place the diaphragm cartridge in the body with the pilot port extension UP. Hold the plunger with the synthetic seat against the pilot port. Make sure the o-ring is in place, then lower the bonnet and enclosing tube assembly over the plunger. Screw the bonnet assembly snugly down on the body assembly.

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Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual Manufacturers Warranty ONE Year Limited Parts & Labor WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Model Serial No Installation Date Service Rep. Name Phone No Nomenclature for the Models Covered in this ManualTable of Contents Electrical Diagrams Service Repair CentersSection Specification Information Tank Capacity Minimum Specification InformationOperating Cycle Seconds Wash Time Wash Pump CapacityTemperatures Operating Cycle SecondsDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR Dimensions Conserver XL Starting with S/N 04D10286 25mmSection Dimensions Conserver XL2-CML Dimensions Conserver XL2-CMR 204 526mm 441 1130mm 481 1232mmXLS Bowl Option Table Dimensions Straight Through InstallationSection INSTALLATION/OPERATION Instructions INSTALLATION/OPERATION Instructions Installation InstructionsElectrical Instructions Priming Chemical Feeder Pumps First-aid instructionsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Problem Machine cycles continuously TroubleshootingCommon Problems Domestic Units Problem Machine will not hold water Problem Machine will not fill, other functions workProblem Wash motor runs continuously Problem Machine keeps tripping the service breaker Problem Machine runs with door openProblem Low pumped water pressure Problem Machine will not drainProblem Rinse aid not feeding, detergent feeds okay Problem Prime switch does not activate sanitizer pumpProblem Detergent not feeding rinse aid feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Control BOX Assemblies Universal Timer Parts SectionQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Timer Motor Mechanical 8 CAM TimerMicroswitch QtyChemical Feeder Pump Assembly 04320-002-82-28Hood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Conserver AXL Incoming Plumbing AssemblyIncoming Plumbing Assemblies Coil & Housing only Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsComplete 110 Volt Solenoid Valve Assembly Complete 240 Volt Solenoid Valve AssemblyConserver XL Wash Motor Assembly Motor & Pump Assembly Other parts not shownWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286 Conserver XL Front DoorLower Frame, Conserver XL False Panel Installation False panel positioned in unitSection Electrical Schematics Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single PhaseConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Jackson Maintenance & Repair Centers Alabama to FloridaService CO Florida to MarylandJackson Service Compa Maryland to NEW YorkCertified Service Center Rons Service NEW York to PennsylvaniaRhode Island to Wisconsin CENTER, INCWisconsin to WYOMING/INTERNATIONAL