Jackson CONSERVER XL2, CONSERVER AXL2-CMR, CONSERVER AXL2-CML Operation Instructions

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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1.The sump strainer is in place and is clean.

2.The drain stopper is installed.

3.That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should rotate freely.

POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as being correct. If not, the voltage will have to be verified.

FILLING THE WASH TUB: For the initial fill, close doors and depress and hold the OFF/ON/FILL rocker switch in the FILL position for approximately 8 - 10 seconds. Open the doors and verify that the water level is correct. Hereafter, the water level is controlled by the timer that has been preset at the factory. Verify that the drain stopper is preventing the wash tub water from pouring out excessively. There may be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before proceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the component. Once the wash tub is filled, the unit is ready for operation.

The water level was set at the factory. If the water level is not at the level noted above, it will require adjustment. Check to ensure that the recommended water pressure is being supplied to the machine (20±5 PSI). If the water pressure is correct then the fill valve will need adjustment. Use the following steps to adjust the cam. Turn power off at the machine circuit break- er. Open the control box cover. Locate the timer fill valve cam (Cam 4 from the timer motor). Locate the spanner wrench taped to the electrical panel. The spanner wrench is used to adjust the cam.

To increase the water level, open the notch of the adjustable cam. To decrease the water level, close the notch. Care must be taken that the set point does not extend into the home position of the timer. Do not move the side of the cam that starts the fill; this will change the sequence of cycle operation. With the door closed turn the power circuit breaker on. Open and close the door to run a cycle, then check the water level. Adjust as necessary then close the control box cover.

The machine runs a complete cycle to drain and fill. If the machine is not allowed to drain, the water will build up inside the tub. After the initial fill, the rinse water for the current cycle will become the wash water for the next cycle.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware. Scraps should be removed from ware prior to being loaded into a rack. Pre-rinsing and pre-soaking are good ideas, especially for silverware and casserole dishes.

Place cups and glasses upside down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well, to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instruc- tions there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expected workload.

WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be ready to proceed with the washing of ware.

Conserver XL Series Technical Manual 7610-002-10-23

Issued: 11-28-2007 Revised: N/A

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Contents INSTALLATION/OPERATION Technical Manual ONE Year Limited Parts & Labor Warranty Manufacturers WarrantyStop Pare Arret Revision Made Applicable Details Date ECN Nomenclature for the Models Covered in this Manual Model Serial No Installation Date Service Rep. Name Phone NoTable of Contents Service Repair Centers Electrical DiagramsSection Specification Information Operating Cycle Seconds Wash Time Specification InformationTank Capacity Minimum Wash Pump CapacityOperating Cycle Seconds TemperaturesDimensions Conserver AXL Dimensions Conserver AXL2 Dimensions Conserver AXL2-CML Rdimensions Conserver AXL2-CMR 25mm Dimensions Conserver XL Starting with S/N 04D10286Section Dimensions Conserver XL2-CML 204 526mm 441 1130mm 481 1232mm Dimensions Conserver XL2-CMRXLS Bowl Option Straight Through Installation Table DimensionsSection INSTALLATION/OPERATION Instructions Installation Instructions INSTALLATION/OPERATION InstructionsElectrical Instructions First-aid instructions Priming Chemical Feeder PumpsOperation Instructions INSTALLATION/OPERATION Instructions CAM Timer Operation INSTALLATION/OPERATION Instructions Mechanical Timer Timing Sequence Seconds Into Cycle INSTALLATION/OPERATION Instructions Universal Timer Programming Instructions Section Preventative Maintenance Preventative Maintenance Preventative MaintenanceSection Troubleshooting Section Common Problems Domestic Units TroubleshootingProblem Machine cycles continuously Problem Wash motor runs continuously Problem Machine will not fill, other functions workProblem Machine will not hold water Problem Low pumped water pressure Problem Machine runs with door openProblem Machine keeps tripping the service breaker Problem Machine will not drainProblem Detergent not feeding rinse aid feeds okay Problem Prime switch does not activate sanitizer pumpProblem Rinse aid not feeding, detergent feeds okay Common Problems Export Units Problem Machine will not fill, other functions work Problem Machine runs with door open Problem Prime switch does not activate sanitizer pump Section Parts Section Parts Section Control BOX Assemblies Universal TimerQTY Description Control BOX Assemblies Mechanical Timer Control BOX Assembly with Mechanical Timer XLS Bowl Option Parts Section Microswitch Mechanical 8 CAM TimerTimer Motor Qty04320-002-82-28 Chemical Feeder Pump AssemblyHood Assembly Conserver XL2 Hood Assembly Cantilever ARM Double Bracket Mount Arm, Cantilever, Conserver XL Prior to S/N 04D10286 Conserver XL2 Cantilever ARM Assembly Single Bracket Mount False Panel Weldment Conserver XL2 TUB Assembly Left Front View Conserver XL2 Series TUB Assembly Right Front View Conserver XL2 Series Frame Weldment & Accumulator Incoming Plumbing Assemblies Plumbing AssemblyConserver AXL Incoming Complete 110 Volt Solenoid Valve Assembly Solenoid Valve & 3/4 NPT Vacuum Breaker Repair Parts KitsCoil & Housing only Complete 240 Volt Solenoid Valve AssemblyConserver XL Wash Motor Assembly Other parts not shown Motor & Pump AssemblyWash Manifold Assembly Drain Solenoid Assembly Miscellaneous Parts CML Assembly Options Represents an item not shown CMR Assembly Options Hood Weldment Conserver XL2-CMR Shown Conserver XL Hood Assembly Prior to S/N 04D10286 Conserver XL Front Door Conserver XL Door & Wrap Assemblies Prior to S/N 04D10286Lower Frame, Conserver XL False panel positioned in unit False Panel InstallationSection Electrical Schematics Conserver AXL 115 Volt 60 Hertz Single Phase Electrical SchematicsConserver AXL2 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 115 Volt 60 Hertz Single Phase Conserver AXL2-CML/CMR 208-230 Volt 60 Hertz Single Phase Conserver Axls 115 Volt 60 Hertz Single Phase Conserver AXLS2 115 Volt 60 Hertz Single Phase Conserver XL Mechanical Timer 115 Volt 60 Hertz Single Phase Electrical Schematics Electrical Schematics Electrical Schematics Section Jackson Maintenance Repair Centers Alabama to Florida Jackson Maintenance & Repair CentersFlorida to Maryland Service COMaryland to NEW York Jackson Service CompaNEW York to Pennsylvania Certified Service Center Rons ServiceCENTER, INC Rhode Island to WisconsinWisconsin to WYOMING/INTERNATIONAL