Jackson JP-24BF, jp-24b, JP-24F Detergent Control, Installation/Operation Instructions

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DETERGENT CONTROL

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe- cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard- ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob- lem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine itself. Discuss this option with your qualified water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions, along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi - ciently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom- mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water treatment specialist before there is a problem.

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

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Contents HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES TECHNICAL MANUALFOR JACKSON MODELS JP-24 JP-24F JP-24B JP-24BF March 6 P/N 7610-002-49-79 Revision DPage APPLICABLE REVISIONMADE DETAILSJP-24B Model Serial No Installation Date Service Rep. Name Phone NoNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL II. INSTALLATION/OPERATION INSTRUCTIONS TABLE OF CONTENTSI. SPECIFICATION INFORMATION PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION 5 MINUTE TIMER OPERATING CYCLE SECONDS SECTION 1 SPECIFICATION INFORMATIONSPECIFICATIONS of the JP-24/JP-24F PERFORMANCE/CAPABILITIES OPERATING CAPACITY RACKS/HOURSPECIFICATIONS of the JP-24B/JP-24BF 5 MINUTE TIMER OPERATING CYCLE SECONDS WASH TIME30.5 cm JP-24 DIMENSIONSDIMENSIONS 22 5/8”SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSELECTRICAL INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS DETERGENT CONTROL CYCLE COUNTER RETROFIT KIT INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING Problem Water overflow from bottom of door SECTION 4 TROUBLESHOOTING SECTIONCOMMON PROBLEMS Problem Wash motor doesn’t operate on manual washProblem Rinse water not at required temperature range Problem Machine doesn’t drain when “OFF/DRAIN” switch is pressedProblem No indication of pressure SECTION SERVICE PROCEDURES PREPARATION SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT TOOLS REQUIREDRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED 13. Slowly remove the valve bonnet. Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side Solenoid Valve Plunger Kit Includes plunger and spring Part number AFTER MAINTENANCE ACTIONSSPECIAL PARTS VACUUM BREAKER REPAIR PARTS KIT VACUUM BREAKER REPAIR PARTS KIT CONTINUED REPLACING THE BOOSTER TANK HEATER REPLACING THE PUMP MOTOR/REPLACING THE HEATERREPLACING THE PUMP MOTOR HeaterReplacing the Drain Valve REPLACING THE DRAIN VALVE REPLACING THE DRAIN VALVEMINAL ON THE MOTOR RINSE REGULATING THERMOSTAT REPLACEMENT Remove the thermostat bracket mounting nuts with the 3/8” nutdriver 9. Note regardless of the unit this is being done to, the con- cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers SPECIAL NOTES SECTION PARTS SECTION ITEM QTY DESCRIPTION GAUGE PANEL ASSEMBLYSECTION 6 PARTS SECTION Mfg. NoELECTRICAL PANEL ASSEMBLY JP-24/F 208-240 VOLT DESCRIPTIONELECTRICAL PANEL ASSEMBLY JP-24B/BF 208-240 VOLT ELECTRICAL PANEL ASSEMBLY JP-24B/BF 460 VOLT Mfg. No This panel is used with the following External Control Box OptionAMTRAK External Control Box Option INSIDE VIEW of AMTRAK & EXTERNAL OPTIONS ELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTIONFRONT VIEW EXTERNAL OPTION RIGHT SIDE VIEW AMTRAK OPTIONELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION CONTINUED Nut, Nylon Wing, 1/4”-20 Control Panel Assembly 05700-011-40-93 KICK PLATE ASSEMBLYDecal, Power Disconnect Warning 09905-021-47-07 Control Panel Only 460 Control Panel Assembly 05700-002-18-38Vacuum Breaker Assembly INCOMING PLUMBING ASSEMBLY JP-24/JP-24FINCOMING PLUMBING ASSEMBLIES JP-24B/JP-24BF RINSE STIFFENER/RINSE HUB WELDMENT Connects to Rinse Injector Connects to Rinse StiffenerComplete 220 Volt Solenoid Valve Assembly, 1/2” Complete 110 Volt Solenoid Valve Assembly, 1/2”Coil & Housing only, 1/2” Complete Vacuum Breaker Assembly, 1/2” NPTDRAIN VALVE ASSEMBLY SECTION 6 PARTS SECTIONDRAIN PLUMBING ASSEMBLY WASH MOTOR TO WASH TUB ASSEMBLY JP-24B/BFRINSE TANK PhaseRINSE TANK & COMPONENTS/STRIP HEATER KIT 40F RiseDOOR ASSEMBLY Order this entire assembly usingDoor Latch Assembly MISCELLANEOUS DOOR SUB-ASSEMBLIESRINSE ARM & WASH ARM ASSEMBLIES Wash Arm AssemblyRinse Arm Assembly FRAME & PANEL COMPONENTS/MISCELLANEOUS PARTS CYCLE COUNTER RETROFIT KIT SECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS JP-24/JP-24F 208-230 VOLT - 50/60 HERTZ - SINGLE PHASEJP-24B/JP-24BF 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE JP-24B/JP-24BF 460 VOLT - 60 HERTZ - THREE PHASE