Jackson JP-24BF Rinse Tank & Components/Strip Heater Kit, JP-24B/BFRINSE TANK, 40F Rise, Model

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RINSE TANK & COMPONENTS/STRIP HEATER KIT

SECTION 6: PARTS SECTION

RINSE TANK & COMPONENTS/STRIP HEATER KIT

JP-24B/BFRINSE TANK Rinse Tank Weldment 40°F Rise 05700-031-38-09

Locknut, 1/4”-20 S/S

Hex with Nylon InsertGasket, Heater

05310-374-01-0005330-011-47-79

Thermostat, High Limit (460 Volt Unit only)

05930-011-49-43

High Limit Thermostat Mounting Bracket

05700-011-81-64

JP-24B/BFRINSE TANK

Dielectric Cover

Fitting, 1/4” Imperial Brass (Not Shown)

05310-924-02-0505700-011-40-50

Thermostat, Rinse Tank 05930-510-03-79

Kit, Rinse Thermostat Replacement (Includes: thermostat, brass fitting, 2 jumper wires & instructions) 06401-011-66-55

Nut, 5/16”-18 S/S Hex

05310-275-01-00

Lockwasher, 5/16” Split

05311-275-01-00

The JPX-300H/HC/HN models covered in this manual come supplied with various heaters, depending on the characteristics of the machine. To ensure that you order the correct heater for the model you are servicing, please refer to the following table:

 

 

 

 

40°F Rise

70°F Rise

Model

Volts

Hz

Phase

Rinse Heater (8.2 KW)

Rinse Heater (10 KW)

JPX-300H

208

50

1

04540-111-43-21

04540-021-62-57

JPX-300H

230

50

1

04540-111-43-21

04540-021-62-57

JPX-300H

208

60

1

04540-111-43-21

04540-021-62-57

JPX-300H

230

60

1

04540-111-43-21

04540-021-62-57

JPX-300H

460

60

3

04540-111-51-46

04540-002-29-82

Wash Tank Heater (1.2 KW, 115 Volt)

04540-002-39-37

Wash Tank Heater (1.2 KW, 240 Volt)

04540-021-41-18

Wash Tank Heater (2 KW, 240 Volt)

04540-002-55-28

White Leads on Outside

JP-24/JP-24F WASH HEATER KIT

Tank Plate 05700-021-46-53

Secured with: Locknut, 1/4”-20 S/S

Hex with Nylon Insert 05310-374-01-00

Black Leads in CenterModel

Black Leads

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

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Contents HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES TECHNICAL MANUALFOR JACKSON MODELS JP-24 JP-24F JP-24B JP-24BF March 6 P/N 7610-002-49-79 Revision DPage APPLICABLE REVISIONMADE DETAILSJP-24B Model Serial No Installation Date Service Rep. Name Phone NoNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL II. INSTALLATION/OPERATION INSTRUCTIONS TABLE OF CONTENTSI. SPECIFICATION INFORMATION PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION 5 MINUTE TIMER OPERATING CYCLE SECONDS SECTION 1 SPECIFICATION INFORMATIONSPECIFICATIONS of the JP-24/JP-24F PERFORMANCE/CAPABILITIES OPERATING CAPACITY RACKS/HOURSPECIFICATIONS of the JP-24B/JP-24BF 5 MINUTE TIMER OPERATING CYCLE SECONDS WASH TIME30.5 cm JP-24 DIMENSIONSDIMENSIONS 22 5/8”SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSELECTRICAL INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS DETERGENT CONTROL CYCLE COUNTER RETROFIT KIT INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING Problem Water overflow from bottom of door SECTION 4 TROUBLESHOOTING SECTIONCOMMON PROBLEMS Problem Wash motor doesn’t operate on manual washProblem Rinse water not at required temperature range Problem Machine doesn’t drain when “OFF/DRAIN” switch is pressedProblem No indication of pressure SECTION SERVICE PROCEDURES PREPARATION SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT TOOLS REQUIREDRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED 13. Slowly remove the valve bonnet. Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side Solenoid Valve Plunger Kit Includes plunger and spring Part number AFTER MAINTENANCE ACTIONSSPECIAL PARTS VACUUM BREAKER REPAIR PARTS KIT VACUUM BREAKER REPAIR PARTS KIT CONTINUED REPLACING THE BOOSTER TANK HEATER REPLACING THE PUMP MOTOR/REPLACING THE HEATERREPLACING THE PUMP MOTOR HeaterReplacing the Drain Valve REPLACING THE DRAIN VALVE REPLACING THE DRAIN VALVEMINAL ON THE MOTOR RINSE REGULATING THERMOSTAT REPLACEMENT Remove the thermostat bracket mounting nuts with the 3/8” nutdriver 9. Note regardless of the unit this is being done to, the con- cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers SPECIAL NOTES SECTION PARTS SECTION ITEM QTY DESCRIPTION GAUGE PANEL ASSEMBLYSECTION 6 PARTS SECTION Mfg. NoELECTRICAL PANEL ASSEMBLY JP-24/F 208-240 VOLT DESCRIPTIONELECTRICAL PANEL ASSEMBLY JP-24B/BF 208-240 VOLT ELECTRICAL PANEL ASSEMBLY JP-24B/BF 460 VOLT Mfg. No This panel is used with the following External Control Box OptionAMTRAK External Control Box Option INSIDE VIEW of AMTRAK & EXTERNAL OPTIONS ELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTIONFRONT VIEW EXTERNAL OPTION RIGHT SIDE VIEW AMTRAK OPTIONELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION CONTINUED Nut, Nylon Wing, 1/4”-20 Control Panel Assembly 05700-011-40-93 KICK PLATE ASSEMBLYDecal, Power Disconnect Warning 09905-021-47-07 Control Panel Only 460 Control Panel Assembly 05700-002-18-38Vacuum Breaker Assembly INCOMING PLUMBING ASSEMBLY JP-24/JP-24FINCOMING PLUMBING ASSEMBLIES JP-24B/JP-24BF RINSE STIFFENER/RINSE HUB WELDMENT Connects to Rinse Injector Connects to Rinse StiffenerComplete 220 Volt Solenoid Valve Assembly, 1/2” Complete 110 Volt Solenoid Valve Assembly, 1/2”Coil & Housing only, 1/2” Complete Vacuum Breaker Assembly, 1/2” NPTDRAIN VALVE ASSEMBLY SECTION 6 PARTS SECTIONDRAIN PLUMBING ASSEMBLY WASH MOTOR TO WASH TUB ASSEMBLY JP-24B/BFRINSE TANK PhaseRINSE TANK & COMPONENTS/STRIP HEATER KIT 40F RiseDOOR ASSEMBLY Order this entire assembly usingDoor Latch Assembly MISCELLANEOUS DOOR SUB-ASSEMBLIESRINSE ARM & WASH ARM ASSEMBLIES Wash Arm AssemblyRinse Arm Assembly FRAME & PANEL COMPONENTS/MISCELLANEOUS PARTS CYCLE COUNTER RETROFIT KIT SECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS JP-24/JP-24F 208-230 VOLT - 50/60 HERTZ - SINGLE PHASEJP-24B/JP-24BF 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE JP-24B/JP-24BF 460 VOLT - 60 HERTZ - THREE PHASE