Jackson jp-24b, JP-24BF Service Procedures, Rinse Solenoid Valve Repair Parts Kit Continued

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13.Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side.

SECTION 5: SERVICE PROCEDURES

RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED)

Removing the valve bonnet

13.Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side.

Removing the O-ring

14.Remove the O-ring and inspect it. If it has any tears or cuts or excessive flat spaces, it should be replaced.

15.Examine the threads for the valve bonnet. Check them for scoring or signs of damage. Take a cloth and clean them out to remove any foreign particles that might get lodged in the threads and cause a leak. Severely damage threads should not be repaired; instead it is recommended that the entire valve should be replaced. These instructions do not provide information on replacing the solenoid valve.

16.Note: Even though an O-ring may not appear damaged, it is a good idea to go ahead and replace it if you have a new one. This will help ensure that your valve remains leak-free in the future!

Removing the diaphragm

17.Remove the diaphragm retainer and then the diaphragm itself. Many problems associated with a solenoid valve can be traced to a clogged pilot port in the diaphragm.

Pointing out the extension hole

18.As indicated in the photo above, the extension hole can become clogged. If it is difficult to clean out, you can use a heated straight pin to push through the hole. The center hole, the pilot port, must also be clear. If the diaphragm is torn or bent in any way, it must be replaced.

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Manual background 2

Diaphragm showing (1) pilot port and (2) extension hole

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

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Contents TECHNICAL MANUAL FOR JACKSON MODELS JP-24 JP-24F JP-24B JP-24BFHOT WATER SANITIZING UNDERCOUNTER DISHMACHINES March 6 P/N 7610-002-49-79 Revision DPage REVISION MADEAPPLICABLE DETAILSModel Serial No Installation Date Service Rep. Name Phone No NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUALJP-24B TABLE OF CONTENTS I. SPECIFICATION INFORMATIONII. INSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION SECTION 1 SPECIFICATION INFORMATION SPECIFICATIONS of the JP-24/JP-24F5 MINUTE TIMER OPERATING CYCLE SECONDS PERFORMANCE/CAPABILITIES OPERATING CAPACITY RACKS/HOURSPECIFICATIONS of the JP-24B/JP-24BF 5 MINUTE TIMER OPERATING CYCLE SECONDS WASH TIMEJP-24 DIMENSIONS DIMENSIONS30.5 cm 22 5/8”SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSELECTRICAL INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS DETERGENT CONTROL CYCLE COUNTER RETROFIT KIT INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING SECTION 4 TROUBLESHOOTING SECTION COMMON PROBLEMSProblem Water overflow from bottom of door Problem Wash motor doesn’t operate on manual washProblem Machine doesn’t drain when “OFF/DRAIN” switch is pressed Problem No indication of pressureProblem Rinse water not at required temperature range SECTION SERVICE PROCEDURES SECTION 5 SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KITPREPARATION TOOLS REQUIREDRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED 13. Slowly remove the valve bonnet. Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side AFTER MAINTENANCE ACTIONS SPECIAL PARTSSolenoid Valve Plunger Kit Includes plunger and spring Part number VACUUM BREAKER REPAIR PARTS KIT VACUUM BREAKER REPAIR PARTS KIT CONTINUED REPLACING THE PUMP MOTOR/REPLACING THE HEATER REPLACING THE PUMP MOTORREPLACING THE BOOSTER TANK HEATER HeaterREPLACING THE DRAIN VALVE REPLACING THE DRAIN VALVE MINAL ON THE MOTORReplacing the Drain Valve RINSE REGULATING THERMOSTAT REPLACEMENT Remove the thermostat bracket mounting nuts with the 3/8” nutdriver 9. Note regardless of the unit this is being done to, the con- cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers SPECIAL NOTES SECTION PARTS SECTION GAUGE PANEL ASSEMBLY SECTION 6 PARTS SECTIONITEM QTY DESCRIPTION Mfg. NoELECTRICAL PANEL ASSEMBLY JP-24/F 208-240 VOLT DESCRIPTIONELECTRICAL PANEL ASSEMBLY JP-24B/BF 208-240 VOLT ELECTRICAL PANEL ASSEMBLY JP-24B/BF 460 VOLT This panel is used with the following External Control Box Option AMTRAK External Control Box OptionMfg. No ELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION FRONT VIEW EXTERNAL OPTIONINSIDE VIEW of AMTRAK & EXTERNAL OPTIONS RIGHT SIDE VIEW AMTRAK OPTIONELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION CONTINUED KICK PLATE ASSEMBLY Decal, Power Disconnect Warning 09905-021-47-07Nut, Nylon Wing, 1/4”-20 Control Panel Assembly 05700-011-40-93 Control Panel Only 460 Control Panel Assembly 05700-002-18-38Vacuum Breaker Assembly INCOMING PLUMBING ASSEMBLY JP-24/JP-24FINCOMING PLUMBING ASSEMBLIES JP-24B/JP-24BF RINSE STIFFENER/RINSE HUB WELDMENT Connects to Rinse Injector Connects to Rinse StiffenerComplete 110 Volt Solenoid Valve Assembly, 1/2” Coil & Housing only, 1/2”Complete 220 Volt Solenoid Valve Assembly, 1/2” Complete Vacuum Breaker Assembly, 1/2” NPTDRAIN VALVE ASSEMBLY SECTION 6 PARTS SECTIONDRAIN PLUMBING ASSEMBLY WASH MOTOR TO WASH TUB ASSEMBLY Phase RINSE TANK & COMPONENTS/STRIP HEATER KITJP-24B/BFRINSE TANK 40F RiseDOOR ASSEMBLY Order this entire assembly usingDoor Latch Assembly MISCELLANEOUS DOOR SUB-ASSEMBLIESWash Arm Assembly Rinse Arm AssemblyRINSE ARM & WASH ARM ASSEMBLIES FRAME & PANEL COMPONENTS/MISCELLANEOUS PARTS CYCLE COUNTER RETROFIT KIT SECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS JP-24/JP-24F 208-230 VOLT - 50/60 HERTZ - SINGLE PHASEJP-24B/JP-24BF 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE JP-24B/JP-24BF 460 VOLT - 60 HERTZ - THREE PHASE