Jackson JP-24, jp-24b Special Notes, Service Procedures, After Maintenance Actions, Special Parts

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SPECIAL NOTES

SECTION 5: SERVICE PROCEDURES

RINSE REGULATING THERMOSTAT REPLACEMENT

need to be run on the unit while observing the final rinse tem- perature. The thermostat needs to cycle so that the final rinse water meets the indicated minimums on the machine data plate for every cycle.

Fitting the jumper into the mounting cup.

11.Attach the ring ends of the jumpers to the cups/screws removed from the thermostat and attach them. The white jumper is to be connected to COMMON. The orange and white jumper is to be connected to NORMALLY CLOSED. Refer to your machine schematic if you have any questions regarding this.

Calibrating the new thermostat.

SPECIAL NOTES

Work performed on Jackson dishmachines by unau- thorized or unqualified personnel may void the warranty. Before beginning this or any other maintenance evolution on a unit under warranty, you should contact a certified Jackson technician or Jackson Technical Service. You can find a list of qualified service agencies in the back of you unit’s installation manual.

Securing jumpers to the thermostat.

12.Once both wires are attached, ensure that there is no excess hanging out where it could become pinched by any cover or such.

13.Replace the heater nuts (if removed) and torque down as required per the technical manual. Different models may have different torque specifications. Contact Jackson Technical Service if there are any questions regarding this.

AFTER MAINTENANCE ACTIONS

Once the new thermostat is installed, it will be nece- sary to ensure that it operates at the required and appropriate ranges. The new thermostat has an adjustment that can be turned using a small flathead screwdriver. Several cycles will

SPECIAL PARTS

Thermostat Replacement Kit: 06401-003-13-94*

*The kit contains a thermostat, imperial brass fitting, jumper wires and instructions.

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

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Contents FOR JACKSON MODELS JP-24 JP-24F JP-24B JP-24BF TECHNICAL MANUALHOT WATER SANITIZING UNDERCOUNTER DISHMACHINES March 6 P/N 7610-002-49-79 Revision DPage MADE REVISIONAPPLICABLE DETAILSModel Serial No Installation Date Service Rep. Name Phone No NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUALJP-24B I. SPECIFICATION INFORMATION TABLE OF CONTENTSII. INSTALLATION/OPERATION INSTRUCTIONS PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION SPECIFICATIONS of the JP-24/JP-24F SECTION 1 SPECIFICATION INFORMATION5 MINUTE TIMER OPERATING CYCLE SECONDS PERFORMANCE/CAPABILITIES OPERATING CAPACITY RACKS/HOUR5 MINUTE TIMER OPERATING CYCLE SECONDS WASH TIME SPECIFICATIONS of the JP-24B/JP-24BFDIMENSIONS JP-24 DIMENSIONS30.5 cm 22 5/8”SECTION INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONSELECTRICAL INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS DETERGENT CONTROL CYCLE COUNTER RETROFIT KIT INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING COMMON PROBLEMS SECTION 4 TROUBLESHOOTING SECTIONProblem Water overflow from bottom of door Problem Wash motor doesn’t operate on manual washProblem Machine doesn’t drain when “OFF/DRAIN” switch is pressed Problem No indication of pressureProblem Rinse water not at required temperature range SECTION SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT SECTION 5 SERVICE PROCEDURESPREPARATION TOOLS REQUIREDRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED 13. Slowly remove the valve bonnet. Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side AFTER MAINTENANCE ACTIONS SPECIAL PARTSSolenoid Valve Plunger Kit Includes plunger and spring Part number VACUUM BREAKER REPAIR PARTS KIT VACUUM BREAKER REPAIR PARTS KIT CONTINUED REPLACING THE PUMP MOTOR REPLACING THE PUMP MOTOR/REPLACING THE HEATERREPLACING THE BOOSTER TANK HEATER HeaterREPLACING THE DRAIN VALVE REPLACING THE DRAIN VALVE MINAL ON THE MOTORReplacing the Drain Valve RINSE REGULATING THERMOSTAT REPLACEMENT Remove the thermostat bracket mounting nuts with the 3/8” nutdriver 9. Note regardless of the unit this is being done to, the con- cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers SPECIAL NOTES SECTION PARTS SECTION SECTION 6 PARTS SECTION GAUGE PANEL ASSEMBLYITEM QTY DESCRIPTION Mfg. NoDESCRIPTION ELECTRICAL PANEL ASSEMBLY JP-24/F 208-240 VOLTELECTRICAL PANEL ASSEMBLY JP-24B/BF 208-240 VOLT ELECTRICAL PANEL ASSEMBLY JP-24B/BF 460 VOLT This panel is used with the following External Control Box Option AMTRAK External Control Box OptionMfg. No FRONT VIEW EXTERNAL OPTION ELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTIONINSIDE VIEW of AMTRAK & EXTERNAL OPTIONS RIGHT SIDE VIEW AMTRAK OPTIONELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION CONTINUED Decal, Power Disconnect Warning 09905-021-47-07 KICK PLATE ASSEMBLYNut, Nylon Wing, 1/4”-20 Control Panel Assembly 05700-011-40-93 Control Panel Only 460 Control Panel Assembly 05700-002-18-38INCOMING PLUMBING ASSEMBLY JP-24/JP-24F Vacuum Breaker AssemblyINCOMING PLUMBING ASSEMBLIES JP-24B/JP-24BF Connects to Rinse Injector Connects to Rinse Stiffener RINSE STIFFENER/RINSE HUB WELDMENTCoil & Housing only, 1/2” Complete 110 Volt Solenoid Valve Assembly, 1/2”Complete 220 Volt Solenoid Valve Assembly, 1/2” Complete Vacuum Breaker Assembly, 1/2” NPTSECTION 6 PARTS SECTION DRAIN VALVE ASSEMBLYDRAIN PLUMBING ASSEMBLY WASH MOTOR TO WASH TUB ASSEMBLY RINSE TANK & COMPONENTS/STRIP HEATER KIT PhaseJP-24B/BFRINSE TANK 40F RiseOrder this entire assembly using DOOR ASSEMBLYMISCELLANEOUS DOOR SUB-ASSEMBLIES Door Latch AssemblyWash Arm Assembly Rinse Arm AssemblyRINSE ARM & WASH ARM ASSEMBLIES FRAME & PANEL COMPONENTS/MISCELLANEOUS PARTS CYCLE COUNTER RETROFIT KIT SECTION ELECTRICAL SCHEMATICS JP-24/JP-24F 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE SECTION 7 ELECTRICAL SCHEMATICSJP-24B/JP-24BF 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE JP-24B/JP-24BF 460 VOLT - 60 HERTZ - THREE PHASE