Jackson JP-24BF, jp-24b Vacuum Breaker Repair Parts Kit, Service Procedures, Preparation, Steps

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VACUUM BREAKER REPAIR PARTS KIT

SECTION 5: SERVICE PROCEDURES

VACUUM BREAKER REPAIR PARTS KIT

These dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec- essary on dishmachines. Vacuum breakers, unlike air gaps, have certain parts that have specific tolerances and design aspects that must be met in order to function properly.

Jackson offers repair kits for replacing some of the wear items associated with vacuum breakers which will allow you to save money in that replacement of these parts can take place without removing the vacuum breaker from the plumb- ing assembly.

The instructions provided here are for maintenance personnel only. Unauthorized persons should not attempt any of the steps contained in these instructions.

Warning: many of the instructions and steps within this document require the use of tools. Only autho- rized personnel should ever perform any maintenance procedure on the dishmachine!

PREPARATION

STEPS

1.Note: These instructions only apply to vacuum breakers (1/2” NPT and 3/4” NPT) as pictured below. The repair kits indicated in these instructions will only work on those style of back-flow preventers. If you have a machine with a different style of vacuum breaker, contact Jackson about replacement components.

Vacuum breaker

1.Power must be secured to the unit at the service breaker. Tag or lock out the service breaker to prevent acci- dental or unauthorized energizing of the machine.

2.Ensure that incoming water to the machine is secured either by use of a shut-off valve or disconnecting the incoming water line.

TOOLS REQUIRED

The following tools will be needed to perform this maintenance evolution:

1.Small flathead screwdriver

2.Needle nose pliers

TIME REQUIRED

It is estimated that it will take (1) person twenty min- utes to perform this task, not including all of the items indicat- ed in the section entitled “PREPARATION”.

IMPORTANT NOTES

1.Read these instructions thoroughly before attempt- ing this maintenance evolution. Become familiar with the parts and what actions need to be taken. This will save time in the long run!

2.Note: Even though the photos in these instructions show a vacuum breaker that has been removed from the plumbing assembly, these maintenance steps could be performed with it installed so long as the requirements in the section entitled “PREPARATION” have been met.

3.Remove the top cap by gripping firmly and turning to the left. The cap should come off after a few turns.

Removing the cap

4.Set the cap to the side.

5.Using the needle nose pliers, gently lift out the plunger and set to the side. Examine the brass seating surface inside the vacuum breaker. The plunger is required to sit flat on this sur- face so it must be free of defects, imperfections and the like. If there is debris, remove it. If it is chipped or cracked then the vacuum breaker must be replaced. Failure to do so may result in the vacuum breaker not working according to its design and could result in damage to the dishmachine.

JP-24 Technical Manual 7610-002-49-79 Rev. D

Issued: 03-06-2006 Revised: N/A

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Contents HOT WATER SANITIZING UNDERCOUNTER DISHMACHINES TECHNICAL MANUALFOR JACKSON MODELS JP-24 JP-24F JP-24B JP-24BF March 6 P/N 7610-002-49-79 Revision DPage APPLICABLE REVISIONMADE DETAILSJP-24B Model Serial No Installation Date Service Rep. Name Phone NoNOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL II. INSTALLATION/OPERATION INSTRUCTIONS TABLE OF CONTENTSI. SPECIFICATION INFORMATION PREVENTATIVE MAINTENANCESECTION SPECIFICATION INFORMATION 5 MINUTE TIMER OPERATING CYCLE SECONDS SECTION 1 SPECIFICATION INFORMATIONSPECIFICATIONS of the JP-24/JP-24F PERFORMANCE/CAPABILITIES OPERATING CAPACITY RACKS/HOURSPECIFICATIONS of the JP-24B/JP-24BF 5 MINUTE TIMER OPERATING CYCLE SECONDS WASH TIME30.5 cm JP-24 DIMENSIONSDIMENSIONS 22 5/8”SECTION INSTALLATION/OPERATION INSTRUCTIONS SECTION 2 INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONSELECTRICAL INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS DETERGENT CONTROL CYCLE COUNTER RETROFIT KIT INSTRUCTIONS SECTION PREVENTATIVE MAINTENANCE SECTION 3 PREVENTATIVE MAINTENANCE SECTION TROUBLESHOOTING Problem Water overflow from bottom of door SECTION 4 TROUBLESHOOTING SECTIONCOMMON PROBLEMS Problem Wash motor doesn’t operate on manual washProblem Rinse water not at required temperature range Problem Machine doesn’t drain when “OFF/DRAIN” switch is pressedProblem No indication of pressure SECTION SERVICE PROCEDURES PREPARATION SECTION 5 SERVICE PROCEDURESRINSE SOLENOID VALVE REPAIR PARTS KIT TOOLS REQUIREDRINSE SOLENOID VALVE REPAIR PARTS KIT CONTINUED 13. Slowly remove the valve bonnet. Note The spring for the plunger is located directly under the bonnet and may come free if you are not careful. Remove the plunger, spring and valve bonnet and place to the side Solenoid Valve Plunger Kit Includes plunger and spring Part number AFTER MAINTENANCE ACTIONSSPECIAL PARTS VACUUM BREAKER REPAIR PARTS KIT VACUUM BREAKER REPAIR PARTS KIT CONTINUED REPLACING THE BOOSTER TANK HEATER REPLACING THE PUMP MOTOR/REPLACING THE HEATERREPLACING THE PUMP MOTOR HeaterReplacing the Drain Valve REPLACING THE DRAIN VALVE REPLACING THE DRAIN VALVEMINAL ON THE MOTOR RINSE REGULATING THERMOSTAT REPLACEMENT Remove the thermostat bracket mounting nuts with the 3/8” nutdriver 9. Note regardless of the unit this is being done to, the con- cept is to ensure that the thermostat cannot come into contact with the heater leads or interfere with the placement of any covers SPECIAL NOTES SECTION PARTS SECTION ITEM QTY DESCRIPTION GAUGE PANEL ASSEMBLYSECTION 6 PARTS SECTION Mfg. NoELECTRICAL PANEL ASSEMBLY JP-24/F 208-240 VOLT DESCRIPTIONELECTRICAL PANEL ASSEMBLY JP-24B/BF 208-240 VOLT ELECTRICAL PANEL ASSEMBLY JP-24B/BF 460 VOLT Mfg. No This panel is used with the following External Control Box OptionAMTRAK External Control Box Option INSIDE VIEW of AMTRAK & EXTERNAL OPTIONS ELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTIONFRONT VIEW EXTERNAL OPTION RIGHT SIDE VIEW AMTRAK OPTIONELECTRICAL PANEL ASSEMBLY EXTERNAL OPTION & AMTRAK OPTION CONTINUED Nut, Nylon Wing, 1/4”-20 Control Panel Assembly 05700-011-40-93 KICK PLATE ASSEMBLYDecal, Power Disconnect Warning 09905-021-47-07 Control Panel Only 460 Control Panel Assembly 05700-002-18-38Vacuum Breaker Assembly INCOMING PLUMBING ASSEMBLY JP-24/JP-24FINCOMING PLUMBING ASSEMBLIES JP-24B/JP-24BF RINSE STIFFENER/RINSE HUB WELDMENT Connects to Rinse Injector Connects to Rinse StiffenerComplete 220 Volt Solenoid Valve Assembly, 1/2” Complete 110 Volt Solenoid Valve Assembly, 1/2”Coil & Housing only, 1/2” Complete Vacuum Breaker Assembly, 1/2” NPTDRAIN VALVE ASSEMBLY SECTION 6 PARTS SECTIONDRAIN PLUMBING ASSEMBLY WASH MOTOR TO WASH TUB ASSEMBLY JP-24B/BFRINSE TANK PhaseRINSE TANK & COMPONENTS/STRIP HEATER KIT 40F RiseDOOR ASSEMBLY Order this entire assembly usingDoor Latch Assembly MISCELLANEOUS DOOR SUB-ASSEMBLIESRINSE ARM & WASH ARM ASSEMBLIES Wash Arm AssemblyRinse Arm Assembly FRAME & PANEL COMPONENTS/MISCELLANEOUS PARTS CYCLE COUNTER RETROFIT KIT SECTION ELECTRICAL SCHEMATICS SECTION 7 ELECTRICAL SCHEMATICS JP-24/JP-24F 208-230 VOLT - 50/60 HERTZ - SINGLE PHASEJP-24B/JP-24BF 208-230 VOLT - 50/60 HERTZ - SINGLE PHASE JP-24B/JP-24BF 460 VOLT - 60 HERTZ - THREE PHASE