Carrier 19EX, 17 installation instructions Item no Torque, Ft-lb

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NOTE: Item numbers are referenced in Rigging the Machine, Component Disassembly section.

Fig. 8 Ð Typical Motor End View (19EX Shown)

To Separate Cooler From Utility Vessel

1.Remove condenser (see previous section).

2.Cut copper lines (Fig. 6, Items 6 and 8).

3.Unbolt liquid refrigerant line at ¯ange (Fig. 7, Item 3).

4.Connect rigging to all four corners of the cooler before lifting the unit.

5.Unbolt connections to the utility vessel (Fig. 6, Items 5 and 10).

To Assemble the Machine

1.Follow disassembly instructions (in reverse order) and bolt all ¯anges back together using a gasket sealant. The fol- lowing torque requirements are speci®ed:

2.All gasketed or O-ring joints which have been disas- sembled must be assembled using new gaskets and O-rings. These new gaskets and O-rings (along with gasket seal- ant, O-ring lubricant, and copper line couplings) are avail- able through your Carrier representative.

3.Braze all copper lines back together using a suitable braz- ing material for copper. Carrier recommends an AWS (American Welding Society) Classi®cation BCuP-2.

Do not tilt the compressor; oil is contained in the oil sump.

FIG.

ITEM NO.

 

TORQUE

ft-lb

 

N-m

 

 

 

 

3

580

 

786

6

1 or 4

170

 

230

 

5 and 10

840*

 

1139*

7

1

380

 

515

4 and 5

250

 

340

 

 

 

1 and 6

280

 

380

8

2

170

 

230

3

380

 

515

 

 

 

5

71

 

96

 

 

 

 

 

Additional Notes

1.Use silicon grease on new O-rings when re®tting.

2.Use gasket sealant on new gaskets when re®tting.

3.Cooler, utility, and condenser vessels may be rigged ver- tically, as separate components. Rigging should be ®xed to all four corners of the tube sheet.

4.New gaskets, grease for O-rings, and gasket sealant for a complete take-apart operation are available in a kit. Con- tact your Carrier representative.

N-m Ð Newton Meters

*This torque is used to rig the entire machine. Once the machine is in place, if no further rigging is anticipated, the bolt torque can be reduced to 280 ft-lb (380 N-m).

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Contents Installation Instructions Contents Model Number Identication Typical 19EX Installation 19EXTypical 17EX Installation 17EX Front View 19EX Front ViewTypical Top View 19EX Shown Item no Torque Ft-lbCondenser LENGTH² Width Height Tube Pull Component DIAMETER²² LENGTH²² Diameter LengthHeat Nozzle TypeCondenser Total Weight Condenser Charge Refrigerant ChargeDry Operating²² Refrigerant Water Dry Operating²² RefrigerantAdditional Cooler Weights Additional Condenser WeightsAuxiliary Connection Sizes CondenserTotal 19EX Motor Weights 60 Hz Total 19EX Motor Weights 50 HzCompressor Weights Total 17EX Drive Component WeightsÐ 17EX Motors Ð Total Weight, Lbs English Ð 17EX Motors Ð Total Weight, Kg SIPsi KPa Marine Waterbox Cover WeightsNIH Waterbox Cover Weights Dimensions Cooler Sizes 31-33Cooler Sizes Ft-in 31-33Machine Vibration Isolation Connect Piping NOZZLE-IN-HEAD Waterboxes Frame 3 and 5 Marine WaterboxesCooler Waterbox Pass Out ArrFrame 4 Marine Waterboxes Pumpout UnitWater Piping, Oil Cooler to Chilled Water Circuit Typical Relief Valve Locations and Data ValvesIndividual Component Ratings PH-HZGeneral Page General Oil Pump Wiring 19EX Shown8772 02525Insulation Requirements 11¤8 Foam Tubing 15¤819EX Chillers Front View Plan ViewInstallation START-UP Request Checklist Testing YES/NO Date to be Completed