Unified Brands HY-6G(CE) Installation, Start-Up and Conversion, General, Gas Supply Connection

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4.0 - Installation, Start-Up and Conversion

WARNING

THE UNIT MUST BE INSTALLED BY PERSONNEL WHO ARE QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.

CAUTION

DO NOT INSTALL THE UNIT WITH THE RIGHT SIDE VENTS BLOCKED OR WITHIN 30 CENTIMETERS OF A HEAT SOURCE (SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER, OR KETTLE).

TO AVOID DRAINAGE PROBLEMS, LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR.

4.1 General

4.1.1 Model Number and Dimensions

MODEL

WIDTH

DEPTH

HEIGHT

WEIGHT

mm (in.)

mm (in,)

mm (in.)

Kg (lbs)

 

HY-6G(CE)

549

894

1464

193

(21.6)

(35.2)

(57.6)

(425)

 

4.1.2 Siting and Clearances

The HY-6G(CE) steamer is suitable for installation in combustible and noncombustible locations. Minimum clearances for installation are:

Right Side

300 mm (12 inches)

Left Side

0 mm (0 inches)

Rear of Flue

150 mm (6 inches)

However, for easy service at least 300 mm (12 inches) clearance is required for the right side of the unit, and it may not be installed within 300 mm (12 inches) of a heat source, as stated in the Caution above.

The unit must be installed in a well-ventilated room with an adequate air supply. The steamer must be installed beneath a ventilation hood, since gas combustion products exit the appliance.

Any item which might obstruct or restrict the flow of air for combustion and ventilation must be removed. Do not obstruct the flue cover or any front, side, rear, or top vents after installation.

The area directly around the appliance must be cleared of all combustible material. The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1, latest edition, including the following:

The unit and its individual shutoff valve must be

disconnected from the gas supply system during any pressure testing of that system at test pressures in excess of ½ PSI (3.45 kPa). It must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ PSI (3.45 kPa).

4.2 Electrical Supply Connection

The unit is designed for connection to fixed wiring. A suitably rated isolating switch with contact separation of at least 3 mm on both poles must be fitted to the installation. Wiring must be executed in accordance with the regulations listed on page 2 of this manual.

Cable entry is at the bottom rear right side of the appliance. To gain access the panel must be removed. Open the lower front panel by removing its screws. Lift the panel and swing its bottom toward you. Set the panel aside.

Provide 230 Volt, 50 Hz, Single Phase, 15 Ampere service. Maximum load is 2½ amps. The electrical schematic is located in the service compartment. A copy is also printed at the rear of this manual.

CAUTION

THE UNIT MUST HAVE A SEPARATE EARTHING WIRE FOR SAFE OPERATION.

4.3 Gas Supply Connection

Incoming service must be of sufficient size to supply full rate without excessive pressure drop. A gas meter is connected to the service pipe by the Gas Supplier. Any existing meter should be checked out by the Gas Supplier to ensure that it has adequate capacity to provide the required rate of gas to the steamer, in addition to any other equipment.

OM/SM-HY-6G(CE)

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Contents HY-6GCE Hypersteam Atmospheric Convection Important Read First Important Table of Contents ReferencesEquipment Description Inspection and UnpackingWater Conditioning Bpst Connection on the right rear side of the steamerElectrical Supply Connection Installation, Start-Up and ConversionGeneral Gas Supply ConnectionG20 Natural Gas G31 Propane Gas MBar Inch W.C 26.25 10.5 Natural Gas Propane GasMBar In. W.C 10.5 in. W.C Natural Gas Propane Gas Injector No.Drain Connection Initial Start-UpAutomatic Operation of Pilot Operation Gas Lockout Indicator and Reset ControlOperating Procedure ControlsOM/SM-HY-6GCE Suggested Tools CleaningProcedure Outside of Steamer 12 OM/SM-HY-6GCEIf the Service light stays on Steam Generator and Cooking ChamberMaintenance Troubleshooting14 OM/SM-HY-6GCE Parts List External Cabinet and Sheet MetalKey Description Cavity Control Section 16 OM/SM-HY-6GCESteamer Base Section Front Steamer Base Rear 18 OM/SM-HY-6GCESteamer Plumbing Steamer Motor and Controls 20 OM/SM-HY-6GCESteamer Generator Individual Parts Key Description NewSteamer Individual Parts 22 OM/SM-HY-6GCETop Right Side Panel Louvered Removal P/N Service ProceduresAdjustable Legs P/N Left Side Removal P/NWater Inlet Valve Coil To TestWater Inlet Valve Three Way P/N Drain Box Spray Nozzle P/NSteam Generator To InstallMain Gas Valve and Gas Pressure Adjustment P/N Steam Generator Probes High and Low Water P/NGas Solenoid Valve P/N To ReinstallTo Assemble Igniter Module P/NInstallation Pilot Switch SW3 Removal P/NTo replace the switch Pilot Flame Current CheckTo Reassemble Timer Assembly Timer Fastener NutSteam Generator Gas Jet Manifolds P/N 123704 28 OM/SM-HY-6GCETo Install New Capacitor Fan Motor Assembly Motor Insulation Motor Shaft SealTo Install a New Motor 10.18 FanCavity Steam Hose Assemblies P/N 099953 Top Door Removal/Installation/Alignment P/NSteam Port Gasket 30 OM/SM-HY-6GCEDoor Switch P/N Door Reversing ProceduresTo Align Door Spring P/N Door Handle, Magnet and Block AssemblyDoor Gasket P/N 32 OM/SM-HY-6GCEDoor Locking Pin P/N Lock Nut P/N Electrical Schematic 34 OM/SM-HY-6GCEService Log Limited Warranty To Commercial Purchasers 36 OM/SM-HY-6GCEPart Number 128805, REV. C 4/06

HY-6G(CE) specifications

Unified Brands HY-6G(CE) is a pioneering cooking solution in the commercial kitchen landscape, known for its exceptional performance, versatility, and cutting-edge technologies. Designed to meet the rigorous demands of foodservice establishments, the HY-6G(CE) excels at efficiently preparing a wide range of dishes while ensuring consistent quality and safety.

One of the standout features of the HY-6G(CE) is its powerful heating capability. Equipped with advanced infrared heating technology, this unit delivers rapid and uniform heat distribution, making it ideal for both quick service and high-volume operations. The adjustable temperature controls allow chefs to fine-tune the cooking process, ensuring that every dish meets their exacting standards.

Another innovative aspect of the HY-6G(CE) is its energy efficiency. The incorporation of smart energy management systems ensures optimal power usage, reducing operational costs without sacrificing performance. The unit’s environmentally friendly design also aligns with sustainability initiatives, making it a responsible choice for modern kitchens.

The HY-6G(CE) boasts a user-friendly interface that facilitates ease of operation. Its digital display provides real-time feedback on cooking parameters, while programmable settings enable chefs to recall precise cooking profiles for various menu items. This feature not only streamlines kitchen workflow but also enhances productivity, allowing staff to focus on delivering exceptional customer service.

Durability is another hallmark of the HY-6G(CE). Constructed from high-quality stainless steel, it withstands the rigors of daily use in busy kitchens while resisting corrosion and wear. Its compact design allows for easy integration into existing kitchen layouts, making it an excellent option for both new builds and remodels.

Safety is paramount in any culinary environment, and the HY-6G(CE) addresses this with multiple safety features. These include automatic shut-off mechanisms and thermal protection systems that safeguard against overheating, ensuring secure operation even in the most demanding settings.

In summary, Unified Brands HY-6G(CE) stands out in the commercial cooking equipment market due to its blend of power, efficiency, and safety. With features that cater to the diverse needs of any foodservice establishment, it is an invaluable tool for chefs looking to elevate their culinary offerings while maintaining operational excellence. Whether in a bustling restaurant or a catering operation, the HY-6G(CE) is designed to deliver reliable and outstanding results.
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