Multiquip MQ62TDD manual Setup, Before Starting

Page 24

SETUP

Before Starting

1.Read safety instructions at beginning of manual.

2.Place pump as near to water as possible, on a firm flat, level surface.

3.To prime pump, remove fill cap (Figure 4) and fill pump case with water. If the pump case is not filled with water before starting, it will not begin pumping.

Pump casing must be filled with water before using pump, otherwise pump will not be able to begin pumping.

4.Check for leaks between pump and engine. If water is leaking between the pump and bearing housing, the seal inside the pump may be worn or damaged. Continued operation of the pump is not recommended. Further usage of the pump under these conditions may cause severe water damage to bearing housing assembly.

Hoses, Clamps and Strainer

1.Check that all hoses are securely attached to the pump. Make certain suction hose (Figure 4) does not have any air leakage. Tighten hose clamps and couplings as required.

2.It is recommended that 2 clamps be used when securing the suction hose to the inlet side of the pump.

3.Remember suction hoses must be rigid enough not to collapse when the pump is in operation.

4.Check that the discharge hose (Figure 4) is not restricted. Place hose so that it lays as straight as it is possible on the ground. Remove any twists or sharp bends from hose which may block the flow of water.

5.Make sure the suction strainer (Figure 4) is clean and securely attached to the water end of the suction hose. The strainer is designed to protect the pump by preventing large objects from being pulled into the pump. Failure to use a strainer could cause damage to the pump, impeller, pump shaft, pump bearings, or wear plate.

6.Shorter suction lift and suction hose length will produce better performance.

7.The discharge hose is usually a collapsible (thin- walled) hose, however if a thin-walled discharge hose is not available, a rigid suction hose can be substituted in its place.

DANGER — High Pressure

PVC discharge hoses and thin-walled rubber hoses can easily fail at the end of the hose fittings. Leaks from the hoses can cause high-pressure liquid to be discharged, causing dangerous conditions. Make sure pressure rating of hoses exceeds the pump maximum pressure to prevent hose failure.

8.Pipes, hoses, fittings and elbows all produce friction that can significantly reduce the flow of water. Keep hose length to a minimum and minimize the use of elbows and other fittings to reduce friction.

9.Always use a suction hose or pipe that matches the size of the pump inlet to insure optimum performance and reduce the risk of damage to the pump.

10.It is recommended that the discharge hose or pipe match the size of the pump outlet to reduce friction as much as possible. Using a discharge line that is larger than the pump outlet will reduce friction and improve water flow. Similarly, a smaller line will reduce water flow by increasing friction.

CAUTION — Strainer Placement

The strainer should be positioned so it will remain completely under water. Running the pump with the strainer above water for long periods can damage the pump.

CAUTION — Equipment Damage Hazards

DO NOT pump flammable fluids, corrosive chemicals or fluids containing toxic substances. These fluids can create potentially dangerous health and environmental hazards. Contact local authorities for assistance.

PAGE 24 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

Image 24
Contents Model MQ62TDD Proposition 65 Warning Reporting Safety Defects Reporting Safety DefectsTable of Contents MQ62TDD Trash PumpParts Ordering Procedures Ordering parts has never been easierTraining Checklist Training ChecklistRead Operator’s Manual completely Daily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety For Your Safety and Safety of OthersSafety General Safety Rules and RegulationsWinter drain water from pump housing to prevent freezing Transporting Specifications Pump SpecificationsDimensions PUMP/TRAILER Dimensions Trailer MountDimensionsskid Mount Dimensions Skid MountGeneral Information Applications Terms to KnowPump Components Pump ComponentsTow Hitch Coupler Requires a 2-inch ball hitch Engine Components Deutz Engine Basic Components Ignition Switch Used to start and stop the engine Control BOX ComponentsBattery Battery Cable InstallationInspection Engine OilFuel FuelSetup Before StartingSTARTUP/OPERATION Engine StartupOperation SHUTDOWN/STORAGE Engine SHUT-DOWNPump Inspection After USE Pump StorageMaintenance Pump Pump Vacuum TestTo perform the pump vacuum test do the following Maintenance Engine General Inspection Air CleanerAir Cleaner with Dust Indicator Check Oil Level Changing Engine OilChanging Oil Filter Changing Fuel FilterBattery Maintenance Battery Electrolyte LevelMaintenance Trailer Adjustable ChannelWheel Hub Adjustment Wheel Bearings HubsLeaf Suspension Suspension Torque RequirementsTrailer Safety Guidelines Trailer Safety InformationCommon Causes for Loss of Trailer TrailerTowing GuidelinesDriving Conditions Coupling to the Tow VehicleReporting Safety Defects Inoperable Brakes, Lights or MirrorsTrailer Towing Tips Trailer VIN Tag Vehicle VIN TagElectrical Connector Safety ChainsTrailer Lighting and Braking Connector Tow VehicleCoupler Types Ball Hitch CouplerBall Hitch Coupler Pintle Eye Coupler Latching mechanismLower the trailer until the coupler fully Coupling theTrailer to theTowVehicle Ball CouplerAttaching Safety Chain Connecting Trailer LightsUncoupling the Ball Hitch Tire Safety Tire SafetyUnsafe Tires, Lug Nuts or Wheels Tighten lug nuts before each towDetermining Load Limit of Trailer StepDetermining Load Limit of Tow Vehicle Step Tire Fundamentals P indicates the tire is for passenger vehiclesTire Safety Tips Reference for additional tire information for light trucksTire Repair Replacing Worn or Damaged TiresWheel Rims Wheels, Bearings and Lug NutsLug Nut Torque Requirements Trailer Lights Wiring Diagram Lights and SignalsTroubleshooting Pump Pump TroubleshootingTroubleshooting Engine Engine TroubleshootingSympton Possible Problem Solution Page Wiring Diagram OLD Style Wiring Diagram NEW Style Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsNameplate and Decals 7005000 BH21008NPA-320J 49002Trash Pump Assy 2601000010 2620000024000246070000900002 1603000090Trash Pump Assy 0105090815 04512900800105091225 0451250120Trailer Trlrmpxf Assy 0205 SCREW, HHC 3/8 16 x 4001 951410019 NUT, Nyloc 10133 NUT, Nyloc 3/8 29228 29242Trailer TRLR50XF Assy 10019 NUT, Nyloc 10133 NUT, Nyloc 3/8 19043 6109210 BOLT, 1/2 13 x 1-1/2 861091806109160 NUT Skid Assy 19091 Axle Assy 29381U 29381S SPRING, 4 Leaf 29381B46749 29755Lifting Bail ASSY. Trlrmpxf 19092 0105051640 16 X 40 Bolt 21032003019091 Lifting Bail ASSY. TRLR50XF 50XF9102 0105051640 16 X 40 Bolt 020316130Lifting Bail ASSY. Skid 6109210 13 x 1-1/2 Bolt 6109810 Fuel ASSY. Trlrmpxf 6109210 13 x 1-1/2 Bolt 6109208 528484454 6109152Fuel ASSY. TRLR50XF 3122302E-41FGC Fuel ASSY. Skid Part Name Battery ASSY. Trlrmpxf 34596 345970165306531 34506Battery ASSY. TRLR50XF 6109108 Battery ASSY. Skid BOLT, Battery Hold Down Engine Mounting ASSY. Trlrmpxf 016212070 Bolt 34400 6109210 BOLT, HEX Head 1/2-13X1-1/2 XXX001XXX002 13211Engine Mounting ASSY. TRLR50XF Engine Mounting ASSY. TRLR50XF Engine Mounting ASSY. Skid 2101030 10 x 30 HEX Bolt 030216400 63541020310080 60TDD008Engine Assy F2L20116728 OIL Pressure Switch Assy 1182484 0111897101118718 Temperature Transmitter Assy 01182377 01143531Starter Assy 01182384 0118139001340070 01319265Control BOX ASSY. OLD Style 01180384 0118038201180383 01182528Control BOX ASSY. NEW Style 34708 EM9820634709 34707AIR Filter Assy 01179428 0427229901112824 02169927Narrow V-BELT Assy 01179565 Lubricated OIL Filter Assy 01174416 Fuel Filter Assy 04270708 Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help