Multiquip MQ62TDD manual Transporting

Page 12

RULES AND REGULATIONS

TRANSPORTING

„ALWAYS shutdown engine before transporting.

„Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.

ALWAYS make sure pump is correctly secured to the trailer. Check all connections attaching the pump to the trailer and make sure they are tight. See Towing section of this manual.

MAINTENANCE SAFETY

„NEVER lubricate components or attempt service on a running machine.

„ALWAYS allow the machine a proper amount of time to cool before servicing.

„Keep the equipment in proper running condition.

„Fix damage to the equipment immediately and always replace broken parts.

„Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.

„DO NOT use food or plastic containers to dispose of hazardous waste.

„DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.

EMERGENCIES

„ ALWAYS know the location of the nearest fire extinguisher.

„ ALWAYS know the location of the nearest first aid kit.

„In emergencies, always know the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in case of emergency.

BATTERY SAFETY (FOR ELECTRIC START)

The battery contains acids that can cause

injury to the eyes and skin. ALWAYS wear safety glasses to avoid eye irritation.

ALWAYS wear well-insulated gloves when picking up the battery.

ALWAYS keep the battery charged. If the battery is not charged, a buildup of combustible gas will occur.

DO NOT charge battery if frozen. Battery can explode. When frozen, warm the battery to at least 61° F (16° C).

ALWAYS make sure battery terminals are properly connected. Inadequate battery connections may cause poor starting of the equipment and create other malfunctions.

ALWAYS keep battery cables in good working condition. Repair or replace all worn cables.

ALWAYS recharge the battery in an vented air environment, to avoid risk of a dangerous concentration of combustible gases.

ALWAYS disconnect the negative battery terminal before performing service on the equipment.

If the battery liquid (dilute sulfuric acid) comes in contact with clothing or skin, rinse skin or clothing immediately with plenty of water.

If the battery liquid (dilute sulfuric acid) comes in contact with your EYES, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.

DANGER — Explosion Hazards

The risk of an explosion exists when performing service on the battery. To avoid severe injury or DEATH:

DO NOT drop the battery. There is the possibility of risk that the battery may explode.

DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases

and liquids come in contact with a flame or spark, an explosion could occur.

PAGE 12 — MQ62TDD TRASH PUMP • OPERATION AND PARTS MANUAL — REV. #0 (07/30/09)

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Contents Model MQ62TDD Proposition 65 Warning Reporting Safety Defects Reporting Safety DefectsTable of Contents MQ62TDD Trash PumpParts Ordering Procedures Ordering parts has never been easierTraining Checklist Training ChecklistRead Operator’s Manual completely Daily PRE-OPERATION Checklist Daily PRE-OPERATION ChecklistSafety For Your Safety and Safety of Others Safety General Safety Rules and RegulationsWinter drain water from pump housing to prevent freezing Transporting Specifications Pump SpecificationsDimensions PUMP/TRAILER Dimensions Trailer MountDimensionsskid Mount Dimensions Skid MountGeneral Information Applications Terms to KnowPump Components Pump ComponentsTow Hitch Coupler Requires a 2-inch ball hitch Engine Components Deutz Engine Basic ComponentsIgnition Switch Used to start and stop the engine Control BOX ComponentsBattery Battery Cable InstallationInspection Engine OilFuel FuelSetup Before StartingSTARTUP/OPERATION Engine StartupOperation SHUTDOWN/STORAGE Engine SHUT-DOWNPump Inspection After USE Pump StorageMaintenance Pump Pump Vacuum TestTo perform the pump vacuum test do the following Maintenance Engine General Inspection Air CleanerAir Cleaner with Dust Indicator Check Oil Level Changing Engine OilChanging Oil Filter Changing Fuel FilterBattery Maintenance Battery Electrolyte LevelMaintenance Trailer Adjustable ChannelWheel Hub Adjustment Wheel Bearings HubsLeaf Suspension Suspension Torque RequirementsTrailer Safety Guidelines Trailer Safety InformationCommon Causes for Loss of Trailer TrailerTowing GuidelinesDriving Conditions Coupling to the Tow VehicleReporting Safety Defects Inoperable Brakes, Lights or MirrorsTrailer Towing Tips Trailer VIN Tag Vehicle VIN TagElectrical Connector Safety ChainsTrailer Lighting and Braking Connector Tow VehicleCoupler Types Ball Hitch CouplerBall Hitch Coupler Pintle Eye Coupler Latching mechanismLower the trailer until the coupler fully Coupling theTrailer to theTowVehicle Ball CouplerAttaching Safety Chain Connecting Trailer LightsUncoupling the Ball Hitch Tire Safety Tire SafetyUnsafe Tires, Lug Nuts or Wheels Tighten lug nuts before each towDetermining Load Limit of Trailer StepDetermining Load Limit of Tow Vehicle Step Tire Fundamentals P indicates the tire is for passenger vehiclesTire Safety Tips Reference for additional tire information for light trucksTire Repair Replacing Worn or Damaged TiresWheel Rims Wheels, Bearings and Lug NutsLug Nut Torque Requirements Trailer Lights Wiring Diagram Lights and SignalsTroubleshooting Pump Pump TroubleshootingTroubleshooting Engine Engine TroubleshootingSympton Possible Problem Solution Page Wiring Diagram OLD Style Wiring Diagram NEW Style Sample Parts List Explanation of Code in Remarks ColumnSuggested Spare Parts To 3 unitsNameplate and Decals 7005000 BH21008NPA-320J 49002Trash Pump Assy 2601000010 2620000024000246070000900002 1603000090Trash Pump Assy 0105090815 04512900800105091225 0451250120Trailer Trlrmpxf Assy 0205 SCREW, HHC 3/8 16 x 4001 951410019 NUT, Nyloc 10133 NUT, Nyloc 3/8 29228 29242Trailer TRLR50XF Assy 10019 NUT, Nyloc 10133 NUT, Nyloc 3/8 19043 6109210 BOLT, 1/2 13 x 1-1/2 861091806109160 NUT Skid Assy 19091 Axle Assy 29381U 29381S SPRING, 4 Leaf 29381B46749 29755Lifting Bail ASSY. Trlrmpxf 19092 0105051640 16 X 40 Bolt 21032003019091 Lifting Bail ASSY. TRLR50XF 50XF9102 0105051640 16 X 40 Bolt 020316130Lifting Bail ASSY. Skid 6109210 13 x 1-1/2 Bolt 6109810 Fuel ASSY. Trlrmpxf 6109210 13 x 1-1/2 Bolt 6109208 528484454 6109152Fuel ASSY. TRLR50XF 3122302E-41FGC Fuel ASSY. Skid Part Name Battery ASSY. Trlrmpxf 34596 345970165306531 34506Battery ASSY. TRLR50XF 6109108 Battery ASSY. Skid BOLT, Battery Hold Down Engine Mounting ASSY. Trlrmpxf 016212070 Bolt 34400 6109210 BOLT, HEX Head 1/2-13X1-1/2 XXX001XXX002 13211Engine Mounting ASSY. TRLR50XF Engine Mounting ASSY. TRLR50XF Engine Mounting ASSY. Skid 2101030 10 x 30 HEX Bolt 030216400 63541020310080 60TDD008Engine Assy F2L20116728 OIL Pressure Switch Assy 1182484 0111897101118718 Temperature Transmitter Assy 01182377 01143531Starter Assy 01182384 0118139001340070 01319265Control BOX ASSY. OLD Style 01180384 0118038201180383 01182528Control BOX ASSY. NEW Style 34708 EM9820634709 34707AIR Filter Assy 01179428 0427229901112824 02169927Narrow V-BELT Assy 01179565 Lubricated OIL Filter Assy 01174416 Fuel Filter Assy 04270708 Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help