Middleby Cooking Systems Group PS536 manual Oven Uses, II. Oven Components see Figure

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SECTION 1 - DESCRIPTION

ENGLISH

I.OVEN USES

PS536 Ovens can be used to bake and/or cook a wide variety of food products, such as pizza, pizza-type products, cookies, sandwiches and others.

II. OVEN COMPONENTS - see Figure 1-1.

A.Window (on ovens so equipped): Allows the user to see and access food products inside the baking chamber.

B.Conveyor Exit Tray: Prevents food products from falling off the end of the moving conveyor.

C.Eyebrows (on ovens so equipped): Can be adjusted to various heights to prevent heat loss into the environment.

D.End Plugs: Allow access to the oven's interior.

E.Control Panel: Location of the operating controls for the oven. Refer to Section 3, Operation, for details.

F.Machinery Compartment Access Panel: Allows access to the oven's interior components. No user-servicable parts are located inside the machinery compartment.

G.Serial Plate: Provides specifications for the oven that affect installation and operation. Refer to Section 2, Installation, for details.

H.Conveyor Drive Motor: Moves the conveyor.

I.Crumb Pans: Catch crumbs and other material that drop through the conveyor belt. One crumb pan is located underneath each end of the conveyor.

J.Conveyor: Moves the food product through the oven.

Not Shown:

K.Gas Burner (gas ovens) or Heating Elements (electric ovens): Heat(s) air, which is then projected to the air fingers by the blowers.

L.Blowers: Fans that project hot air from the gas burner or heating elements to the air fingers.

M.Air Fingers: Project streams of hot air onto the food product.

Fig. 1-1 - Oven Components

BC D EF

AG

H

I

J

III.OVEN SPECIFICATIONS

Table 1-1: Dimensions

Overall Height:

 

single oven with 17-1/2" (446mm) legs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43-1/2" (1105mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

double oven with 17-1/2" (446mm) legs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63" (1600mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

triple oven with 6" (152mm) legs

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

71" (1803mm)

Overall Depth:

 

without front window

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39-3/4" (1010mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with front window

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43" (1092mm)

Overall Length:

 

without exit tray installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60" (1524mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

with exit tray installed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

68-1/4" (1734mm)

Baking Chamber Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36" (914mm)

Conveyor Width: Single Belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20" (508mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Split Belt

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 x 9-1/2" (241mm)

Conveyor Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60" (1524mm)

Recommended Minimum Clearances:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rear of oven to wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" (76mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control end of conveyor to wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18" (457mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-control end of oven to wall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3" (76mm)

Table 1-2: General specifications (per oven cavity)

Weight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400 lbs. (182kg)

Rated Heat Input: Natural gas ovens

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50,000 BTU (12,600 kcal, 14.65 kW/hr.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Propane ovens

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45,000 BTU (11,340 kcal, 13.19 kW/hr.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric ovens

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16kW

Operating Temperature

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200-600°F (93-316°C)

Warmup Time

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 minutes

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Contents PS536 Gas and Electric Ovens English Table of Contents III. Oven Specifications Oven UsesII. Oven Components see Figure Conveyor Drive Motor Moves the conveyorElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitII. Ventilation System RequirementsRecommendations Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementRate regulator Must be installed in the line Before VI. Electrical SupplyVII. GAS Supply ConnectionGas Utility Rough-In Recommendations Gas ConversionLocation and Description of Controls Turn the Blower switch to the on I position If the oven uses this Digital Temperature ControllerII. Normal Operation STEP-BY-STEP 5b. Adjust the temperature Temperature, if necesController to a desired set Sary Press the Set Point Unlock keys at Same time. WaitIII. Quick Reference Digital Temperature Controllers LightOvertemp SP LockActual IV. Quick Reference Troubleshooting Maintenance Daily Perform the normal startup procedureIII. Maintenance Every 3 Months II. Maintenance MonthlySplit Belt Disassembly and Cleaning Slide the two sections of each shaft apart Disassembling the idler shaftIV. Maintenance Every 6 Months KEY Spare Parts KIT Available sepa- rately. See FigureBlower Belt Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français