Middleby Cooking Systems Group PS536 manual IV. Quick Reference Troubleshooting

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SECTION3-OPERATION

IV. QUICK REFERENCE: TROUBLESHOOTING

SYMPTOM

 

light illu-

 

minates

after

ENGLISH

oven has

been

completely

dur-

 

operating

nor-

 

mally

 

 

Oven shuts down

 

ing operation

PROBLEM

The oven temperature is in excess of 600°F (316°C). If the oven is left in operation, the temperature may rise to 650°F (343°C) and cause a shutdown.

The oven temperature ex- ceeded 650°F (343°C), and the oven was automatically shut down.

SOLUTION

Turn the oven off according to the Daily Shutdown Procedure.

Allow the oven to cool. Regardless of the time that is required for the oven to cool, wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup Procedure.

Turn the oven off according to the Daily Shutdown Procedure. Contact your Middleby Marshall Authorized Service Agent to determine and correct the cause of the condition to prevent damage to the oven.

light is lit, oven will not heat

Oven shuts down shortly after it is turned on

(gas ovens only)

The gas burner did not light within 90 seconds of turn- ing the "BLOWER" () Switch to the “ON” ("I") posi- tion. This engages a safety lockout mode.

Turn the "BLOWER" () and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup procedure.

appears in dis- play, oven is not heating

Oven will not turn on at all

Oven will not heat

Oven is operating, but little or no air is blowing from air fingers

The oven did not reach 200°F (93°C) within 15 min- utes of startup, and has stopped heating.

Electrical power may not be reaching the oven, or the controls may be set incor- rectly.

Controls may be set incor- rectly.

Air fingers may have been reassembled incorrectly after cleaning.

Blower belt may be broken.

Turn the "BLOWER" () and "CONVEYOR" ()switches to the "OFF" ("O") position.

Wait for AT LEAST FIVE MINUTES before restarting the oven. Repeat the Daily Startup procedure.

Check that the circuit breaker/fused disconnect is turned on.

Check that the "BLOWER" () Switch is in the “ON” ("I") position. The burner cannot engage until the blowers are in operation.

Check that the Set Point is correctly set.

Check that the "BLOWER" () Switch is in the “ON” ("I") position.

If the oven still will not heat, turn the oven off according to the instructions in the Daily Shutdown Procedure.

Wait for AT LEAST FIVE MINUTES before restarting the oven.

Repeat the Daily Startup Procedure. Check that the Set Point is above 200°F (93°C).

Turn the oven off according to the Daily Shutdown Procedure.

Refer to Section 4, Maintenance, for instructions on reassem- bling the air fingers.

Turn the oven off according to the Daily Shutdown Procedure. Contact your Middleby Marshall Authorized Service Agent to correct the problem.

Conveyor moves with a

Conveyor may be jammed

jerky motion, or will not

on an object in the oven, or

 

 

 

 

 

 

move at all

conveyor belt or drive chain

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

may be overtightened.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Food products are

Controls may be set incor-

 

 

 

 

overcooked or

rectly.

 

 

 

 

 

undercooked

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Turn the oven off according to the Daily Shutdown Procedure.

Check if the conveyor is blocked by an object inside the oven.

Check that the conveyor drive chain is not overtightened.

Refer to Section 4, Maintenance, for instructions on checking the conveyor belt tension.

Check that the set temperature and bake time settings are correct.

IF THESE STEPS FAIL TO RESOLVE THE PROBLEM, CONTACT YOUR LOCAL MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT. A SERVICE AGENCY DIRECTORY IS SUPPLIED WITH YOUR OVEN.

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Contents PS536 Gas and Electric Ovens English Table of Contents III. Oven Specifications Oven UsesII. Oven Components see Figure Conveyor Drive Motor Moves the conveyorElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitII. Ventilation System RequirementsRecommendations Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementRate regulator Must be installed in the line Before VI. Electrical SupplyVII. GAS Supply ConnectionGas Utility Rough-In Recommendations Gas ConversionLocation and Description of Controls II. Normal Operation STEP-BY-STEP If the oven uses this Digital Temperature ControllerTurn the Blower switch to the on I position 5b. Adjust the temperature Temperature, if neces Controller to a desired set Sary Press the Set Point Unlock keys at Same time. WaitIII. Quick Reference Digital Temperature Controllers LightActual SP LockOvertemp IV. Quick Reference Troubleshooting Maintenance Daily Perform the normal startup procedureSplit Belt Disassembly and Cleaning II. Maintenance MonthlyIII. Maintenance Every 3 Months Slide the two sections of each shaft apart Disassembling the idler shaftIV. Maintenance Every 6 Months KEY Spare Parts KIT Available sepa- rately. See FigureBlower Belt Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français