Middleby Cooking Systems Group PS536 manual IV. Maintenance Every 6 Months, Blower Belt

Page 24

ENGLISH

SECTION4-MAINTENANCE

E.Blower Belt

1.Remove the six screws shown in Figure 4-6. Then, remove the rear panel from the oven.

2.Check the blower belt for the proper 1/4" (6.4mm) deflection at the center, and for cracking or excessive wear. See Figure 4-6. Overtightening the belt will cause premature bearing failure and possible vibra- tions. A loose belt may also cause vibrations.

3.If necessary, adjust the tension of the belt by loosening the four motor mounting bolts. Reposition the motor as neccessary until the correct 1/4" (6.4mm) deflection is reached, then tighten the bolts.

F.Lubricating the Blower Fan Bearings

1.Use a grease gun to lubricate the main blower fan shaft bearings, as shown in Figure 4-6.

When lubricating the bearings:

Use a high-quality NLGI #2, lithium soap grease with petroleum oil, such as Middleby P/N 17110-0015.

Add the grease slowly until a small bead of grease is present at the seals. AVOID OVERGREASING. Excessive greasing may cause harm to the bearing.

2.Manually turn the blower shaft by pulling on the belt to purge the grease. Wipe off any excess grease.

3.Replace the rear panel onto the oven.

IV. MAINTENANCE - EVERY 6 MONTHS

A.Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section.

B.Check for excessive wear on the conveyor drive motor brushes. The brushes should be replaced if they have worn to less than 1/4" (6.4mm) in length. Be sure to replace the brushes in exactly the same position.

C.For gas ovens, inspect and clean the burner nozzle and the spark electrode assembly.

D.Check the conveyor drive shaft bushings and spacers. Replace the components if they are worn.

Figure 4-6 - Rear panel access

Remove six (6)

screws to remove

rear panel

Bearings (2 total)

Grease fitting

(1 per

bearing)

Blower belt

Blower motor

Loosen four (4) screws to adjust motor position and belt tension

Fig. 4-7 - Key Spare Parts Kit

1

2

 

3

4

V. KEY SPARE PARTS KIT - Available sepa- rately. See Figure 4-7.

Item

Qty.

Part No.

Description

1

1

44695

Conveyor Drive Motor w/Pickup Assy.

2

2

30153

Drive Motor Brushes

3

1

37337

Kit, Conveyor Speed Controller

4

1

33985

Kit, Thermocouple

5

1

44687

Motor, Blower

5

6

7

 

 

8

 

 

 

6

1

44685

Belt, Blower

7

1

33983

High Limit Control Module, 230V

8

1

97525

Axial Cooling Fan, 230V

9

1

39530

Air Switch, 230V

ELECTRIC OVENS ONLY:

 

10

1

44585

Relay and Heat Sink Assembly

9

10

11

11a

1

43094

 

 

 

 

 

Heating Element, 208V 8 kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11b

1

44800

 

 

 

 

 

Heating Element, 230V 8 kW

 

11c

1

45281

 

 

 

 

 

Heating Element, 380V 8 kW

 

12

3

44701

 

 

 

 

 

Fuse, 60A

 

13

1

44783

 

 

 

 

 

Kit, Digital Temperature Controller

 

GAS OVENS ONLY:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

1

36939

 

 

 

 

 

Kit, Digital Temperature Controller

 

15

1

44802

 

 

 

 

 

Pilot Assembly

 

16

1

41647

 

 

 

 

 

Modulating Gas Valve, 1/2"

 

17

1

31651

 

 

 

 

 

Amplifier Board

 

18

1

44801

 

 

 

 

 

Combination Gas Control Valve

24

12

13

14

 

 

15

16

18

17

Image 24
Contents PS536 Gas and Electric Ovens English Table of Contents III. Oven Specifications Oven UsesII. Oven Components see Figure Conveyor Drive Motor Moves the conveyorElectrical specifications for electric ovens per oven cavity Installation Installation KIT see Figure Installation KitII. Ventilation System RequirementsRecommendations Other ventilation concernsIII. Assembly Top panel and base pad installationRestraint Cable Installation StackingConveyor Installation Assembling and tensioning the conveyorFinal Assembly 10 Conveyor placementRate regulator Must be installed in the line Before VI. Electrical SupplyVII. GAS Supply ConnectionGas Utility Rough-In Recommendations Gas ConversionLocation and Description of Controls If the oven uses this Digital Temperature Controller Turn the Blower switch to the on I positionII. Normal Operation STEP-BY-STEP 5b. Adjust the temperature Temperature, if necesController to a desired set Sary Press the Set Point Unlock keys at Same time. WaitIII. Quick Reference Digital Temperature Controllers LightSP Lock OvertempActual IV. Quick Reference Troubleshooting Maintenance Daily Perform the normal startup procedureII. Maintenance Monthly III. Maintenance Every 3 MonthsSplit Belt Disassembly and Cleaning Slide the two sections of each shaft apart Disassembling the idler shaftIV. Maintenance Every 6 Months KEY Spare Parts KIT Available sepa- rately. See FigureBlower Belt Lubricating the Blower Fan BearingsElectrical Wiring Diagrams Wiring diagram, PS536 Electric Oven 208/230V, 60 Hz, 3 Ph Wiring diagram, PS536 Electric Oven 380V, 50 Hz, 3 Ph English Français