Brown and Son WA Cooler & Freezer manual Receiving and Uncrating, Terminology

Page 3

Receiving and Uncrating

Congratulations! You have purchased a brand new W.A. Brown & Son, Inc. Walk-In Cooler or Freezer. To ensure proper set-up and many years of trouble free use, read and follow these instructions carefully before and during installation. This manual covers the basic installation of a standard walk-in. See sheets enclosed with shipment for installation instructions for items not covered in this manual.

If You Have Freight Damage:

Brown walk-ins are shipped on pallets with shrink wrap, in dedicated trucks or in specially marked and designated cartons. These methods have been chosen to decrease the possibility of freight damage, however, each shipment should be inspected for exterior damage. If damage is found, please note it on the delivery freight bill and call W. A. Brown Customer Service. Under NO conditions may a damaged unit be returned to W. A. Brown & Son, Inc. without first obtaining permission.

Checklist Suggestions:

Read and understand the installation manual and cooler drawings before attempting to install the walk-in.

Make sure you have the number of pallets or crates listed on the Bill of Lading.

Remove all panels from their shipping cartons and stack them in rows of like panels; wall panels in one row, ceiling panels in another, etc. Panels with a 6" yellow sticker are non-standard panels and have a particular location in the walk-in. This number can be found on the drawing identifying the location of these panels. All standard panels are interchangeable. You do however, have to put the proper size in the proper location.

The refrigeration should be inspected upon receipt.

Check the shipping list to insure you have the correct number of panels, doors and accessories. If any prob- lems are found, please contact the factory as soon as possible.

Locate accessories box for buttons, assembly wrench and a drawing.

Panels that have a PVC protective covering on the metal skins should have the PVC removed as the panel is selected for installation. This will make removal of the PVC easier.

It is recommended to use two people to handle panels. For door sections and larger panels a dolly or pallet jack may be useful.

If panels must be stored on a job site prior to installation, it is recommended that they be stored inside. Panels received on skids or in cartons, should be stored as received, provided the skid or carton is on a level surface and kept free from moisture. If the panels are received without crating, they should be stored on edge with the female edge of the panel down. (Stacking may cause damage.)

Your door and section will be labeled with an ID# such as 1D, 1D1, 2D, etc. This ID# along with your drawing will help you locate the door and section in the proper position.

Terminology

Panel Identification Labels

W.A. Brown Panel Identification (On inside skin of panel and in foam edge) includes shop order number, due date, part number, description, notes, builder number, frame number, and date.

Special Panel Identification (Round yellow label) includes part number and detail number and corresponds to a detail and location on the drawing.

U.L. Label (on inside skin of panel) includes U.L. testing information on flame and smoke spread.

Panel Description

USC (M or F) = Urethane Sidewall Corner (Male or Female)

USMF = Urethane Sidewall Male Female

USTM (or F) = Urethane “T” Sidewall Male (or Female)

UTMF = Urethane Top with Male and Female edges

UTOSM (or F) = Urethane Top Out Side Male (or Female)

UTMFW/M (or F) = Urethane Top Male Female w/Male end (or Female)

UBMF = Urethane Bottom Male Female

UBOSM (or F) = Urethane Bottom Out Side Male (or Female)

UBMF W/M (or F) = Urethane Bottom Male Female w/Male end (or Female)

For Door definitions, see pages 17-19

1

Image 3
Contents For All W. A. Brown & Son, Inc. Models Table of Contents Terminology Receiving and UncratingLayout of the Floor Floor Preparation and InstallationInstallation of floor panels Diamond Aluminum Treadplate Overlay InstructionsRamset Studs Or Screws Cam Lock InstallationFloor Spline Layout and Installation Floorless Walk-In LayoutFigure #4 PVC Panel Track Installation for Floorless Walk-InWall Protector Plate Wainscotting Instructions Wall Panel InstallationMultiple Compartment Walk-Ins With a Tee Panel Top Panel InstallationInstallation of Membrane Roof Cap For Outside Units Membrane Roof CapPenetrations of Panels Install to existing wall Duro-LastRoof Cap Installation for outside installationPainting Fiber Cement Fiber Cement Finish Panels InstallationWhen ceiling is not Top Panel Trim Installation Installation of 1/2 x 5 Trim on Top PanelsDrop-Off Walk-In Coolers and Freezers Final Checks Before Operation EZ Pack Installation InstructionsInstalling the Refrigeration System Setting ControlsFluorescent Lights Roof Cap & Curb Installation Figure #14Wiring the Door Heater, Lights & Windows Vapor Proof LightCleaning Stainless Steel Finishes Housekeeping and SafetyHousekeeping and Safety Recommendations Cleaning of Stucco Aluminum & Galvalume PlusHow To Call for Service Repair Replacement PartsSize Lifetime Limited Cabinet Warranty See sketch Adjusting Door Closer See Figure #17Instructions for removing Door Leaf with Spring Loaded Hinges See Figure #15Description Of Numbered Door Section Components Replacement KeysDescription Of Numbered Parts in Figure #19 and #20 Guidelines For Replacing Door Heater CableRelacing Door Gasket Cross Section Of Door LeafDescription Of Numbered Parts in Figure #21 Replacing Flush Dial Thermometer Installing Surface Dial Thermometer Figure #23Description Of Numbered Parts, Figure #27, and #28 Replacing The Digital ThermometerReplacing a Pressure Relief Port Description Of Numbered Parts, Figure #24 and #25Figure #26 Electrical Hook-Up to Junction BoxFigure #30 Malfunction Possible Cause Solution Refrigeration Trouble Shooting GuideInput Voltage