Tiger Products Co., Ltd TWR-180, TWR-120 manual Blade Carrier Removal, Blade Carrier Installation

Page 80

MAINTENANCE

Blade Carrier Removal

Remove cotter pin and loosen slotted nut on gearbox shaft. Loosen but do not remove the nut until the blade carrier is loosened. Use a suitable two-jaw gear puller to pull carrier off tapered gearbox shaft. If gear puller is not available use a long bar inserted through the bolt access hole, striking the long bar with a sledge hammer. Rotate blade carrier 180o and repeat process until the blade carrier is loosened.

Blade Carrier Installation

Clean the taper and splines on both the blade carrier and output shaft. Castle nuts and cotter pins are used to tighten the cutter pans to the splined shaft on the cutter gearboxes. A cone washer is used between the nut and the gearbox main shaft. The washer must cone down towards the nut.

A 1-13/16" socket can be used to torque the M30 nut to 600 ft/lbs dry assembly. Strike the carrier on the hub several times with a heavy hammer to seat the hub. Use a suitable spacer over the nut to prevent damage to the nut and threads. Retighten the nut to 600 ft/lbs dry assembly. Install new cotter pins when retightening these nuts.

WASHER CONED DOWN TO NUT

MAINTENANCE

It is important that the retaining nut be checked after a few hours of operation then periodically. Retightened if necessary.

WARNING! AVOID PERSONAL INJURY. DO NOT work under cutter without support blocks to keep the frame from falling.

LUBRICATION

Gearboxes

Replace oil in gearboxes after the first 50 hours of operation then yearly.

Check gearbox oil level frequently. Steady loss of oil will indicate damaged seals, which should be replaced immediately to prevent ruining the gearbox.

TWR-180/TWR-120 12/04

Maintenance Section 5-8

 

 

© 2004 Alamo Group Inc.

 

Image 80
Contents TWR-180 TWR-120 To the OWNER/OPERATOR/DEALER Table of Contents Page Safety Section Safety SafetySafety SG-10 Abide by the following rules Keep Away from Rotating Elements to prevent entanglement Possible serious injury or deathImplement, an operator on prescription or over-the-counter Straighten or Weld on Blades Since this will Likely Stop Mowing if Passersby are Within 100 Yards Unless Wait a minute...Save a life Or even death. STI-4 Parts InformationSafety QTY Description TWR-180 / TWR-120 12/04 Safety Section See Inside Fornt Cover Serial Plate Safety On 10 Units Only TWR-180 / TWR-120 12/04 Safety Section TWR-180 / TWR-120 12/04 Safety Section Safety Federal Laws and Regulations Page Introduction Section Introduction IntroductionAssembly Section Connection to Tractor AssemblyGeneral Wing Lift Spacer Plates Adjustable Skids Center Wheel Standard Spacer PlatesDriveline Shield Chains Laminated TiresCenter Section Wheel Standards Transport Light Kit Hydraulic Phasing Cylinders Rephasing GrooveSpool Valve Kit Operation Section Operation Operation Tiger Rotary Mower Operation InstructionsOperation Medias de seguridad. SG-3Mower Standard Equipment And Specifications Operator’s alertness and coordination and therefore affect Operator RequirementsTractor and Implement. Drugs and alcohol will affect an Tractor Safety Devices Tractor RequirementsTractor Requirements and Capabilities Rops and Seat BeltTractor Horsepower Front End WeightDrawbar Tractor HydraulicsTire Spacing Minimum Width Power Take Off PTOTire Spacing Getting on and OFF the Tractor Boarding the TractorDismounting the Tractor Falling off can result in serious injury or death . SG-10Starting the Tractor Operation Connecting the Mower to the Tractor Safety Tow ChainHydraulic Cylinder Priming Setting the MowerHydraulic Line Support Setting Cutting Height Setting Deck PitchDriveline Attachment Driveline Length CheckDriveline in maximum compressed position Bottoming Out Check ProcedureEngagement Check Procedure CV Driveline Maximum Angle Check Procedure Constant Velocity CV DrivelinePRE-OPERATION Inspection and Service Entanglement, injury or death. SRM-3Tractor Pre-Operation Inspection/Service Mower Pre-Operation Inspection/ServiceOperation Operation Driving the Tractor and Mower Traffic around you and watch out for the other guy. SG-19Brake and Differential Lock Setting Starting the TractorOperating the Mower Wings Transport PositionDriving the Tractor and Mower Crossing Ditches and Steep Inclines Resuming mowing. SGM-5 Operating the Tractor and MowerForeign Debris Hazards Bystander/Passersby Precautions Stop Mowing if Passersby are Within 100 Yards UnlessFrom the blades. SRM-7 Engaging the Power Take Off PTOPTO RPM and Ground Speed Operating the Mower Mowing . S G M Operation Disconnecting the Mower from the Tractor Mower Storage Transporting the Tractor and Mower Tires and WheelsTransporting on Public Roadways OperationOperation Hauling the Tractor and Mower Trouble Shooting Guide Maintenance Section Slip Clutches MaintenanceDisassembly Maintenance Nuts and Bolts HydraulicsHubs and Spindles Tires Blade Removal Blade InstallationBlade Servicing Blade Carrier Installation Blade Carrier RemovalMaintenance Grease Schedule Cutter Frame StorageWarranty Information TigerONE Last Word TWR-180-/TWR-120 12/04 C314TG010C

TWR-120, TWR-180 specifications

Tiger Products Co., Ltd has established itself as a leader in the manufacturing of advanced welding and cutting equipment. Among its innovative offerings are the TWR-180 and TWR-120 models, which have quickly gained attention for their superior technology, robust features, and reliable performance.

The TWR-180 is designed for high-capacity operations, featuring an impressive welding output that makes it suitable for a variety of applications in industries such as automotive, construction, and heavy machinery. One of the standout features of the TWR-180 is its dual pulse technology, which allows for precise control over welding depth and heat input. This technology not only enhances the quality of welds but also minimizes material distortion, making it ideal for intricate designs and complex assemblies.

In addition to its advanced welding capabilities, the TWR-180 includes digital control systems that provide operators with real-time feedback on welding parameters. This user-friendly interface is complemented by programmable memory settings that allow users to save specific welding configurations, thereby enhancing productivity. The TWR-180 is also equipped with a high-efficiency cooling system that prevents overheating during extended use, ensuring that the equipment remains operational without interruptions.

On the other hand, the TWR-120 is specifically tailored for smaller-scale projects while maintaining professional-grade performance. The compact design of the TWR-120 makes it easy to transport and set up, which is vital for on-site applications. It features a simplified control panel that allows for quick adjustments, making it accessible for operators with varying levels of expertise.

Despite its smaller size, the TWR-120 does not compromise on power; it is equipped with innovative inverter technology that maximizes energy efficiency while providing stable output across various welding tasks. This model is particularly appealing to small businesses and workshops looking for a reliable yet versatile welding solution.

Both the TWR-180 and TWR-120 utilize advanced arc stabilization technologies that enhance the quality of the weld, reduce spatter, and improve overall efficiency. These characteristics, combined with exceptional durability and low maintenance requirements, highlight Tiger Products Co., Ltd's commitment to delivering top-tier equipment that meets the needs of diverse industries.

In summary, the TWR-180 and TWR-120 reflect Tiger Products Co., Ltd’s dedication to innovation, quality, and user-centric design. Whether for high-capacity operations or smaller-scale tasks, these models provide exceptional performance and reliability that set them apart in the competitive welding equipment market.