Tiger FLX10, FLX15 manual Universal Joint Assemblies

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MAINTENANCE

MAINTENANCE

2.4 Universal Joint Assemblies:

-Type of Grease: A good quality NLGI #2 EP grease, lithium soap base should be used to grease the needle bearings in cross journals, shield bearings, telescoping members and CV centeringmechanism. For heavy duty applications a compatible grease with 3 to 5% molybdenum disulfide additive may be used.

-Cross Journals: Every 8 hours.

Lubricate until grease purges from underneath all four needle bearing caps.

-Shield Retaining Bearings: Every 8 hours.

The shield bearings are greased by a fitting molded into the shielding bell. Three pumps are required.

IMPORTANT: Check that the driveline shielding is not damaged and rotates freely on the driveline.

-Constant Velocity Body: Every 4 hours.

The housing for the CV body serves as a reservoir for the lubrication of the centering mechanism. Approximately 30 pumps are required every 4 hours.

-Telescoping Tubes: Every 4 hours. Apply grease to the collar located at the middle of the shaft. The grease fitting on this collar will come exposed when the cutter wings are laying flat. Occasionally (monthly) pull the universal joint halves apart and apply grease to all sides of the slip shaft. At least once per year (more often in dusty or dirty conditions) the shielding should be removed and the old grease removed with a solvent. A fresh coat of grease should then be applied to the entire surface of the inner tube.

IMPORTANT: If the universal joint sliding members are allowed to dry out to the point where two halves cannot slip freely, damage to the rotary cutter or tractor may occur.

CAUTION! Always wear protective gloves when handling grease.

2.5 Frame

NLGI #2 EP molybdenum disulfide fortified grease is preferred for all sliding contact type applications such as frame pins.

Frame pivot points: Daily during the first week of usage, and every 50 hours of operation thereafter, 16 locations:

(1) Hitch clevis, swivel

(1)Hitch frame, main pivot

(2)Steady bearing stand

(1)Arm link

(1)Gearbox mounting stand, main pivot

(1)Gearbox mounting stand, link

(1)Arm link

(2)Castor frame link – FLX15 only

(1)Arm, main pivot

(1)Castor frame, pivot – FLX15 only

(1)Hydraulic cylinder – rod end

(2)Castor pivot sleeve

(2)Hitch tongue – cross pin grease zerk is on bottom side of sleeve

FLX15/10 04/06

Maintenance Section 5-6

 

© 2006 Alamo Group Inc.

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Contents FLX15/FLX10 To the OWNER/OPERATOR/DEALER DEALER’S Predelivery Service Guide Table of Contents Safety Section Safety 2006Alamo Group Inc SG-11 Following rules Keep Away from Rotating Elements to prevent entanglement Safety Safety Safety Stop Mowing if Passersby are Within 100 Yards Unless Safety Safety Safety Canister Manual Inside QTY Description Safety Safety Safety Item 16 Patent Numbers Safety Item 23 Multi-Hazard Decal Safety FLX15/10 04/06 Safety Section Safety Safety Federal Laws and Regulations Page Introduction Section Introduction Before Operating this Machine Page Assembly Section Assembly From Shipping Position FLX15/10Setting the Castor Wheels AdjustmentsConnection to Tractor Driveline Attachment Connection to Cutter Connecting Strut To Cutter Assembly Assembly Assembly PRE Customer Delivery Checklist GeneralOperation Section Operation Peligro Mower Standard Equipment And Specifications Operation Operator Requirements Personal Protective Equipment PPETractor Requirements and Capabilities Tractor Safety DevicesTractor Requirements Rops and Seat BeltDrawbar Tractor HorsepowerFront End Weight Tractor HydraulicsPower Take Off PTO Tire SpacingBoarding the Tractor Getting on and OFF the TractorDismounting the Tractor Connecting the FLEX-ARM to the Tractor Starting the TractorConnecting the FLEX-ARM Tongue to the Tractor Connecting the Cutter Precision Hitch to the FLEX-ARM Connecting Mower Hydraulic Lines to the Tractor Setting the Mower Setting Deck Pitch Driveline AttachmentCV Driveline Maximum Angle Check Procedure Constant Velocity CV DrivelinePRE-OPERATION Inspection and Service Lighting Kit RelocatedTractor Pre-Operation Inspection/Service Mower Pre-Operation Inspection/ServiceOperation Operation Cutting Component Inspection Damaged PanDriving the Tractor and Mower Starting the Tractor Brake and Differential Lock SettingOperating the Mower Wings Center Section Transport Lock Pin Driving the Tractor, Flex Arm, and Mower Crossing Ditches and Steep Inclines Operating the TRACTOR,FLEX ARM, and Mower Foreign Debris HazardsBystander/Passersby Precautions Stop Mowing if Passersby are Within 100 Yards UnlessEngaging the Power Take Off PTO PTO RPM and Ground SpeedOperating the Flex Arm & Mower Mowing . S G M Correct Mower Deck Positioning Wrong Mower Deck Positioning Disconnecting FLEX-ARM & Mower from the Tractor Shutting Down the MowerFLEX-ARM & Mower Storage Transporting the TRACTOR, FLEX-ARM, and Mower Tires and Wheels Transporting on Public Roadways Operation Uneven surfaces. STI-1 Hauling the Tractor, Flex Arm and Mower By the following rulesOperation Trouble Shooting Guide Cutter Trouble Shooting Guide FLX15/10 Symptom Problem CorrectionMaintenance Section Maintenance Maintenance Wheel Hub Greasing and Installation Tighten Instructions for 618 Hubs Lubrication Gearboxes Universal Joint Assemblies Lubrication Chart Ramlok Disassembly Procedure Maintenance Warranty Information ONE Last Word FLX15/10 04/06 A101-010C