Woods Equipment MD80-2 manual Safety Rules, Preparation, Training

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instruc- tions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

Make sure driveline shield tether chains are attached to the tractor and equipment as shown in this manual. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS systems in “locked up” position at all times.

Remove accumulated debris from this equip- ment, power unit, and engine to avoid fire hazard.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if damaged.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

(Safety Rules continued on next page)

D80 Safety Rules (Rev. 3/23/2007)

Safety 7

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Contents Rotary Cutter To the Dealer IntroductionLEA EL Instructivo Table of ContentsTractor Requirements SpecificationsGeneral Information Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters--EnglishPreparation Safety RulesTraining Operation MaintenanceTransportation Storage Serial Number Plate Safety & Instructional DecalsRED Rear Reflector To Avoid Serious Injury or DeathBe Careful Rotating Blades Thrown ObjectsAttaching Mounted Cutter to Tractor OperationOperation Tractor StabilityShorten Driveline Driveline AttachmentAttaching PULL-TYPE Cutter to Tractor Cutting Height Adjustment for MD80 Mounted CutterCutting Height Adjustment Without Tailwheel or Check Chains Cutting Height Adjustment With Tailwheel or Check ChainsOperating Technique Cutting Height Adjustment for D80 Pull- Type CutterPRE-OPERATION Check List Starting and Stopping CutterUneven Terrain TipsBlade Servicing Owner ServiceOwners Service Lubrication InformationLubrication Points Blade RemovalChain Shielding Blade InstallationBelt Installation Blade SharpeningSplit Rim Tire Servicing Servicing Tires SafelyDealer Service Dealer ServiceGearbox Maintenance Blade Spindle Repair Gearbox AssemblyGearbox Adjustment AssemblyJoint Disassembly Shield Bearing ServiceUniversal Joint Repair Joint Assembly CD1389 Problem Possible Cause Solution Trouble ShootingDealer SET-UP Instructions AssemblyAssembly Distribution Baffle InstallationGearbox Lubrication Chain Shielding InstallationWheel Yoke Installation Wheel Yoke Installation for D80-2 Pull-Type CutterTongue and H-Frame Assembly Tongue Installation for D80-2 Pull-Type CutterOptional Hydraulic Lift Assembly Optional Hydraulic Installation for D80-2 Pull-Type CutterDriveline Installation MD80 AssemblyOptional Leaf Mulcher Installation Optional Leaf Mulcher InstallationOptional Check Chain Installation Optional Check Chain InstallationDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListParts Index to Parts ListPart QTY Description D80-2 Main Frame Assembly PULL-TYPEMD80-2 Main Frame Assembly Mounted Model D80-2 & MD80-2 Main Frame Assembly Common Parts 15828 Complete Drive D80-2 Front 2/3 of 3-JOINT Drive Square ShaftD80-2 Front 2/3 of 3-JOINT Drive TWO-LOBE Shaft D80-2 & MD80-2 Rear Section of Universal Drive MD80-2 Front 1/2 of Universal DriveGearbox Repair Kit D80-2 & MD80-2 Gearbox AssemblyD80-2 & MD80-2 Blades D80-2 & MD80-2 Blade Spindle AssemblyD80-2 & MD80-2 Chain Shielding Assembly D80-2 Parking Jack D80-2 & MD80-2 Idler Pulley AssemblyD80-2 SPRING-LOADED Wheel Yoke D80-2 Height Adjustment CrankD80-2 Laminated Tire with HUB & Axle D80-2 RIM & Axle AssemblySOL ID T IRE D80-2 Aircraft Tire & HUBMD80-2 Tailwheel Assembly D80-2 Hydraulic Hose KIT & Fittings Optional D80-2 Pivot Link KIT OptionalD80-2 3-1/2 X 8 Hydraulic Cylinder #10475 Optional MD80-2 Check Chain Assembly Optional D80-2 & MD80-2 Leaf Mulcher Assembly OptionalMD80-2 Category 2 Bushing KIT MD80-2 Category 2 Hitch PIN OptionsMetric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Rev /23/2005 15914