Woods Equipment MD80-2 Blade Installation, Blade Sharpening, Belt Installation, Chain Shielding

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NOTICE

If blade pin is seized in crossbar and extreme force will be required to remove it, support cross- bar from below to prevent damage to spindle.

CAUTION

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Blade Installation

Always replace both blades at the same time to main- tain balance.

Liberally coat blade pin and crossbar hole with Never- Seez® or equivalent. Make sure blade is offset away from deck and cutting edge is positioned for counter- clockwise rotation.

Install blade pin (9) up through blade (8) then through hole in crossbar and push firmly against crossbar (7). Install as many spacers (4, 5 or 6) as possible and still be able to slide keyhole plate (3), with ears up as shown, into blade pin groove. Place blade pin clip (2) over keyhole plate and into blade pin groove. Secure with bolt (1). Repeat for opposite blade. See Figure 7.

Blade should be snug but swivel on pin without exces- sive force. Retain any spacers not used in installation for use when blade wears or on future installations.

Blade Sharpening

Always sharpen both blades at the same time to main- tain balance. Follow original sharpening pattern. Do not sharpen blade to a razor edge. Leave from a 1/16" to 1/8" blunt edge. Do not sharpen back side of blade.

Belt Installation

One of the major causes of belt failure is improper installation.

Before new belts are installed, check pulley shafts and bearings for wear. Check pulley grooves for cleanliness and wear. Be sure they turn freely and with only slight wobble. If grooves require cleaning, moisten a cloth

with a non-flammable, non-toxic degreasing agent or commercial detergent and water.

DB967

Figure 9. Belt Routing

Avoid excessive force during installation. Do not use tools to pry belt into pulley groove. Do not roll belt over pulleys to install. This can cause hidden damage and premature belt failure. Always loosen idlers when installing belts.

The drive on this cutter uses three belts. They are a matched set and must be replaced as such.

Remove belt shields.

Loosen nut on idler adjustment rod (located on right side of gearbox stand) as loose as possible.

Remove old belts and install new ones. Tighten nut on idler adjustment rod. Belts should be very tight.

NOTICE

Check tension on new belts every half hour the first four hours of operation and then every eight hours.

CHAIN SHIELDING

DANGER

Full chain shielding, designed to reduce the possibility of thrown objects, must be installed when operating in populated areas or other areas where thrown objects could injure people or dam- age property. If this machine is not equipped with full chain shielding, operation must be stopped when anyone comes within 300 feet.

WARNING

Inspect chain, rubber, or steel band shielding before each use. Replace if damaged.

20 Owner Service

15914 (Rev. 3/23/2007)

 

 

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Contents Rotary Cutter Introduction To the DealerTable of Contents LEA EL InstructivoGeneral Information SpecificationsTractor Requirements Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters--English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Transportation MaintenanceOperation Storage Safety & Instructional Decals Serial Number PlateTo Avoid Serious Injury or Death RED Rear ReflectorRotating Blades Thrown Objects Be CarefulOperation OperationTractor Stability Attaching Mounted Cutter to TractorDriveline Attachment Shorten DrivelineCutting Height Adjustment for MD80 Mounted Cutter Cutting Height Adjustment Without Tailwheel or Check ChainsCutting Height Adjustment With Tailwheel or Check Chains Attaching PULL-TYPE Cutter to TractorCutting Height Adjustment for D80 Pull- Type Cutter PRE-OPERATION Check ListStarting and Stopping Cutter Operating TechniqueTips Uneven TerrainOwner Service Owners ServiceLubrication Information Blade ServicingBlade Removal Lubrication PointsBlade Installation Belt InstallationBlade Sharpening Chain ShieldingServicing Tires Safely Split Rim Tire ServicingGearbox Maintenance Dealer ServiceDealer Service Gearbox Assembly Gearbox AdjustmentAssembly Blade Spindle RepairUniversal Joint Repair Shield Bearing ServiceJoint Disassembly Joint Assembly CD1389 Trouble Shooting Problem Possible Cause SolutionAssembly AssemblyDistribution Baffle Installation Dealer SET-UP InstructionsChain Shielding Installation Gearbox LubricationWheel Yoke Installation for D80-2 Pull-Type Cutter Wheel Yoke InstallationTongue Installation for D80-2 Pull-Type Cutter Tongue and H-Frame AssemblyOptional Hydraulic Installation for D80-2 Pull-Type Cutter Optional Hydraulic Lift AssemblyMD80 Assembly Driveline InstallationOptional Leaf Mulcher Installation Optional Leaf Mulcher InstallationOptional Check Chain Installation Optional Check Chain InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListIndex to Parts List PartsD80-2 Main Frame Assembly PULL-TYPE Part QTY DescriptionMD80-2 Main Frame Assembly Mounted Model D80-2 & MD80-2 Main Frame Assembly Common Parts 15828 D80-2 Front 2/3 of 3-JOINT Drive Square Shaft Complete DriveD80-2 Front 2/3 of 3-JOINT Drive TWO-LOBE Shaft MD80-2 Front 1/2 of Universal Drive D80-2 & MD80-2 Rear Section of Universal DriveD80-2 & MD80-2 Gearbox Assembly Gearbox Repair KitD80-2 & MD80-2 Blade Spindle Assembly D80-2 & MD80-2 BladesD80-2 & MD80-2 Chain Shielding Assembly D80-2 & MD80-2 Idler Pulley Assembly D80-2 Parking JackD80-2 Height Adjustment Crank D80-2 SPRING-LOADED Wheel YokeD80-2 RIM & Axle Assembly D80-2 Laminated Tire with HUB & AxleD80-2 Aircraft Tire & HUB SOL ID T IREMD80-2 Tailwheel Assembly D80-2 Pivot Link KIT Optional D80-2 Hydraulic Hose KIT & Fittings OptionalD80-2 3-1/2 X 8 Hydraulic Cylinder #10475 Optional D80-2 & MD80-2 Leaf Mulcher Assembly Optional MD80-2 Check Chain Assembly OptionalMD80-2 Category 2 Hitch PIN Options MD80-2 Category 2 Bushing KITBolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005 15914