Woods Equipment MD80-2 Assembly, Dealer SET-UP Instructions, Distribution Baffle Installation

Page 28

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

These instructions are for the assembly of the MD80 and D80. Many of the procedures apply to both units. When an instruction applies to a specific unit, the sec- tion heading will indicate which unit.

Assembly of this cutter is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for nor- mal cutting conditions.

Complete check lists when assembly is complete.

The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 57.

Select a suitable working area. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompanying text, parts lists and exploded view drawings.

WARNING

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

CAUTION

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Blade Installation

1

2

3

4

5

 

8

6

 

 

 

 

 

 

7

 

 

 

9

 

 

 

CD3818

1.

Bolt

 

 

2.

Blade pin clip

6.

20 GA Spacer

3.

Keyhole plate

7.

Crossbar

4.

Spacer

8. Blade

5.

18 GA Spacer

9.

Blade pin

Figure 20. Blade Installation

Either place cutter on stands or hang to permit access to both top and bottom. Make sure cutter is secured to prevent it from falling.

Liberally coat blade pin and crossbar hole with Never- Seez® or equivalent. Make sure blade is offset away from deck and cutting edge is positioned for counter- clockwise rotation as viewed from top of deck.

Install blade pin (9) up through blade (8) then through hole in crossbar and push firmly against crossbar (7). Install as many spacers (4, 5 or 6) as possible and still be able to slide keyhole plate (3), with ears up as shown, into blade pin groove. Place blade pin clip (2) over keyhole plate and into blade pin groove. Secure with bolt (1). Repeat for opposite blade.

Blade should be snug but swivel on pin without exces- sive force. Retain any spacers not used in installation for use when blade wears or on future installations.

Distribution Baffle Installation

A distribution baffle is supplied. It is recommended when mowing grass and weeds. It should not be used when operating cutter in heavy brush.

28 Assembly

15914 (Rev. 5/11/2007)

 

 

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Contents Rotary Cutter Introduction To the DealerTable of Contents LEA EL InstructivoTractor Requirements SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters--English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation MaintenanceTransportation Storage Safety & Instructional Decals Serial Number PlateTo Avoid Serious Injury or Death RED Rear ReflectorRotating Blades Thrown Objects Be CarefulOperation OperationTractor Stability Attaching Mounted Cutter to TractorDriveline Attachment Shorten DrivelineCutting Height Adjustment for MD80 Mounted Cutter Cutting Height Adjustment Without Tailwheel or Check ChainsCutting Height Adjustment With Tailwheel or Check Chains Attaching PULL-TYPE Cutter to TractorCutting Height Adjustment for D80 Pull- Type Cutter PRE-OPERATION Check ListStarting and Stopping Cutter Operating TechniqueTips Uneven TerrainOwner Service Owners ServiceLubrication Information Blade ServicingBlade Removal Lubrication PointsBlade Installation Belt InstallationBlade Sharpening Chain ShieldingServicing Tires Safely Split Rim Tire ServicingDealer Service Dealer ServiceGearbox Maintenance Gearbox Assembly Gearbox AdjustmentAssembly Blade Spindle RepairJoint Disassembly Shield Bearing ServiceUniversal Joint Repair Joint Assembly CD1389 Trouble Shooting Problem Possible Cause SolutionAssembly AssemblyDistribution Baffle Installation Dealer SET-UP InstructionsChain Shielding Installation Gearbox LubricationWheel Yoke Installation for D80-2 Pull-Type Cutter Wheel Yoke InstallationTongue Installation for D80-2 Pull-Type Cutter Tongue and H-Frame AssemblyOptional Hydraulic Installation for D80-2 Pull-Type Cutter Optional Hydraulic Lift AssemblyMD80 Assembly Driveline InstallationOptional Leaf Mulcher Installation Optional Leaf Mulcher InstallationOptional Check Chain Installation Optional Check Chain InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListIndex to Parts List PartsD80-2 Main Frame Assembly PULL-TYPE Part QTY DescriptionMD80-2 Main Frame Assembly Mounted Model D80-2 & MD80-2 Main Frame Assembly Common Parts 15828 D80-2 Front 2/3 of 3-JOINT Drive Square Shaft Complete DriveD80-2 Front 2/3 of 3-JOINT Drive TWO-LOBE Shaft MD80-2 Front 1/2 of Universal Drive D80-2 & MD80-2 Rear Section of Universal DriveD80-2 & MD80-2 Gearbox Assembly Gearbox Repair KitD80-2 & MD80-2 Blade Spindle Assembly D80-2 & MD80-2 BladesD80-2 & MD80-2 Chain Shielding Assembly D80-2 & MD80-2 Idler Pulley Assembly D80-2 Parking JackD80-2 Height Adjustment Crank D80-2 SPRING-LOADED Wheel YokeD80-2 RIM & Axle Assembly D80-2 Laminated Tire with HUB & AxleD80-2 Aircraft Tire & HUB SOL ID T IREMD80-2 Tailwheel Assembly D80-2 Pivot Link KIT Optional D80-2 Hydraulic Hose KIT & Fittings OptionalD80-2 3-1/2 X 8 Hydraulic Cylinder #10475 Optional D80-2 & MD80-2 Leaf Mulcher Assembly Optional MD80-2 Check Chain Assembly OptionalMD80-2 Category 2 Hitch PIN Options MD80-2 Category 2 Bushing KITBolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Rev /23/2005 15914