Zenith C-30HDG manual 30HDG Pump -TRAILER Safety Guidelines, Trailer Safety Precautions

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C-30HDG PUMP —TRAILER SAFETY GUIDELINES

Trailer Safety Precautions

CAUTION - GeneralTrailer Safety

ALWAYS make sure that the trailer is in good operating condi- tion.Checkthetiresforproperinflationandwear.Alsocheckthe wheel lug nuts for proper tightness.

This section is intended to provide the user with trailer service and maintenance information. Remember periodic inspection of the trailer will ensure safe towing of the equipment and will prevent damage to the equipment and personal injury.

It is the purpose of this section to cover the major maintenance components of the trailer.The following trailer components will be discussed in this section:

Tires

Lug Nut Torquing

Suspension

Electrical

The following list defines the major trailer components:

1.Fuel Cell – Provides an adequate amount of fuel for the equipment in use.Fuel cells must be empty when transport- ing equipment.

2.Frame Length – This measurement is from the ball hitch to the rear bumper (reflector).

3.FrameWidth – This measurement is from fender to fender.

4.Jack Stand – Trailer support device with maximum pound requirement from the tongue of the trailer.

5.Coupler–Typeofhitchusedonthetrailerfortowing.Thisunit employes a 2 in. ball.

6.Tires Size – Indicates the diameter of the tire in inches (10, 12, 13, 14, etc. ), and the width in millimeters (175, 185, 205 etc.).The tirediametermustmatchthediameterofthetirerim. This unit employes 7.35 x 14 in. tires.

7.Tires Ply – The tire ply (layers) number is rated in letters: 2-ply, 4-ply, 6-ply, 8-ply, 10-ply etc. This unit employes 4-ply tires.

8.WheelHub– Thewheelhubisconnectedtothetrailer'saxle.

9.TireRim– Tires are mounted on a tire rim. The tire rim must match the size of the tire.

10.Lug Nuts – Used to secure the wheel to the wheel hub. Alwaysuseatorquewrenchtotightendownthelugnuts.See Table5andFigure4forlugnuttightening andsequence.This unit employes 5 lug nuts to secure the wheel to the hub.

11.Axle – This trailer employes a torsion bar type suspension, which can support 3,500 lbs.

12.Electrical– Electricalconnectors(looms)areprovidedwith the trailer so that brake lights and turn signal lights can be connectedtothetowingvehicle.SeeTrailerWiringDiagram for proper wiring connections.

PAGE 16 — MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12)

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Contents Model C-30HDG 30HDG Pump Proposition 65WARNING 30HDG Pump SILICOSIS/RESPIRATORYWARNINGS Silicosis WarningTable of Contents Best Deal! Order via Internet Dealers Only Parts Ordering ProceduresOrder via Fax Dealers Only 30HDG Pump Pump Specifications 30HDG Pump Specifications30HDG Pump Pump Dimensions 30HDG Concrete Pump DimensionsStructure that does not provide ample free flow air 30HDG Pump Safety Message Alert SymbolsYou can be injured if you do not follow directions Always wear approved respiratory protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved eye and hearing protection High Temperatures Allow the engine General Safety30HDG Pump Rules for Safe Operation 30HDG Pump Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyLifting Maintenance SafetyEmergencies Page 30HDG Pump -TOWING Guidelines Recommended MaintenancePumpTrailer Vehicle Connection 30HDG Pump -TOWING Guidelines Towing Applications30HDG Pump -TRAILER Safety Guidelines Trailer Safety Precautions30HDG Pump -TRAILER Safety Guidelines Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar Suspension30HDG Pump -TRAILER Safety Guidelines Lug Nut Torque RequirementsStart all wheel lug nuts by hand NEVER! use an pneumatic air gun to tighten wheel lug nutsPage 30HDG Pump Operation and Safety Decals Operation and Safety Decals30HDG Pump Important Hand Signals Operation Hand Signals30HDG Pump Pump Components Major Pump Components30HDG Pump Pump Components 30HDG Pump Control BOX Components Pump Control Box Components30HDG Pump Engine Components Zenith 416 Basic Engine ComponentsPump Mix Guidelines 30HDG Pump General InformationSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump HOW IT Works Pumping Cylinder30HDG Pump HOW IT Works Pumping Pistons30HDG Pump Operating Information Operating Suggestions30HDG Pump Operating Information New PumpsPumping Tips Mbvr air entraining, acts as a lubricantStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingValveSeats PulsationCam Roller 30HDG Pump Operating InformationSnap-Joint Read safety instructions at the beginning of this manual 30HDG Pump InspectionBefore Starting Engine Oil CheckGasoline Check 30HDG Pump InspectionLubrication Box 30HDG Pump INSPECTION/STARTUP Checking Engine Coolant LevelIf cooling water is dirty, flush the cooling system Belt DeflectionRemote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRadio Remote Control Operation 30HDG Pump Maintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Always carry extra Orings30HDG Pump Maintenance Pump Sponge Clean-out ProcedureNever use compressed air to clean out the lines Piston Cup Wear30HDG Pump Maintenance Pump Crankshaft and Cam Assembly ProcedureFollowing procedure will assist you in replacing the lining Bearing Installation Bearing/Cam Bushing InstallationDetent Hole 3 Installation Detent Holes30HDG Pump Maintenance Pump Roller Chain Application Installation and Drive AlignmentWorking Loads Drive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin Removal30HDG Pump Enginetroubleshooting Engine Troubleshooting30HDG Pump Enginetroubleshooting Fuel tank empty? Replace fuel filter Fuel filter clogged?Unions a required Engine oil level too full? Correct engine oil level?Malfunction Indicator Diagnostic System 30HDG Pump Engine Fault CodesExample 30HDG Pump Engine Fault Codes GCP ECU Fault Code List for ZZP 416 EngineFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low 30HDG Pump -WIRING Diagram Zenith Wiring Harness Zenith Fuel Injection System Wiring Diagram30HDNI Pump -WIRING Diagram Zenith Wiring Harness 30HDG Pump -WIRING Diagram Wiring Diagram30HDG Pump PIN Connections ZPP 416, 420 & 640 Customer 16-PIN Connections30HDG Pump -WIRING Diagram Tail Lights TrailerTail Lights Wiring DiagramPage Appendix C-30HDNI C-30HDNI Slumptest Procedure Slump Test 2/3 FullAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemGeneral recommendations Appendix Recommended Shotcrete Accessories Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used on30HDG Pump Suggested Spare Parts Units30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals 30HDG Pump Compensator Piston ROD Assy Compensator Piston ROD AssySpring Return Piston Guide AssyFitting Bearing CUP30HDG Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy 30HDG Pump Rocker Assy Rocker AssyConnecting ROD Shaft Rocker ARMJournal Block Bolt 1-14X2 HEX Head30HDG Pump COUNTER-SHAFT Assy Countershaft Assy30HDG Pump COUNTER-SHAFT Assy 30HDG Pump Crankshaft Assy Crankshaft AssyBearing Block 30HDG Pump Crankshaft AssyLock Washer 3/4 30HDG Pump Manifold Assy Manifold Assy30HDG Pump Manifold Assy 30HDG Pump Frame Assy Frame AssyFrame Assembly AXLE, AssemblyJack STAND, Rear Washer Thick30HDG Pump Axle Assy Axle AssyCAP 14 Chrome Includes Items W Dust CoverCastle NUT Outer Bearing30HDG Pump MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter ZE1 ELEMENT, AIR Filter Gland ConnectorStop SWITCH, Engine Cover FILTER, AIR30HDG Pump Clutch Assy Clutch AssyRotor Assembly Clutch Housing W/LININGWASHER, Lock 1/2 WASHER, Flat 1/2 Special30HDG Pump Engine Mounting Brackets Assy Engine Mounting Brackets AssySupport BRACKET, Right Support BRACKET, LeftSPACER, 20 OD X 11 ID X 32 Long BRACKET, ECU Mount30HDG Pump RADIATOR, Mounting Bracket and Hoses Assy RADIATOR, Bracket and Hoses AssyPart Name 30HDG Pump Control BOX Assy Control BOX AssySWITCH, Throttle Control Ignition SwitchCONNECTOR, Plastic Ignition Switch KEY30HDG Pump Battery Assy Battery AssyCABLE, Positive Battery BOX, BatteryCABLE, Negative Battery BATTERY, 12 Volt30HDG Pump Fueltank Assy Fuel Tank AssyHOSE, Fuel 5/16 CLAMP, HoseFILTER, Fuel Includes Item30HDG Pump Hopper Assy Hopper AssyPIN, Hair HopperWasher 5/8 Flat 30HDG Pump Hood Assy Hood AssyRivet Latch KITBUMPER, Rubber NUT 1/2-13 Heavy HEX30HDG Pump Lubrication Panel Assy Lubrication Panel AssyFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PC30HDG Pump Remote Control Cable Assy Remote Control Cable AssySWITCH, Micro Guard Switch AluminumCONNECTOR, 3/16 Ring Junction BOXTerms and Conditions of Sale Parts Freight PolicyMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help

C-30HDG specifications

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