Zenith C-30HDG manual 30HDG Pump PIN Connections, ZPP 416, 420 & 640 Customer 16-PIN Connections

Page 57

C-30HDG PUMP — PIN CONNECTIONS

ZPP 416, 420 & 640 CUSTOMER 16-PIN CONNECTIONS

 

Rev: 2

Date 02/17/2007

 

 

Connector #1 – Female

 

IGN. (12 VDC HOT IN RUN & CRANKING)

A

J

ACCELERATOR PEDAL POSITION B (FPP2)

ALTERNATOR CHARGING TROUBLE INDICATOR LAMP

B

K

ACCELORATOR PEDAL POSITION A (FPP1)

GASOLINE FUEL PUMP GROUND

C

L

SIGNAL GROUND 1

GASOLINE FUEL PUMP +12VDC

D

M

+5V EXT 1

STARTER REQUEST +12VDC INPUT (AUDIO CRANKING)

E

N

CAN BUS +

STARTER REQUEST +12VDC INPUT (INTERRUPT TYPE)

F

P

CAN BUS –

MALFUNCTION INDICATOR LAMP GROUND

G

R

SIGNAL GROUND 2

FUEL SELECT/AUX DIG INPUT #1

H

S

+5V EXT 2

Connector #2 – Male

ENGINE WARNING/SHUTDOWN LAMP GROUND

A

J

SPEED SELECT 2 (GOV2) INPUT

AUX PWM OUTPUT 5

B

K

SPEED SELECT 1 (GOV1) INPUT

12V CLAMPING DIODE CONNECTION FOR AUX PWM 5

C

L

AUX DIGITAL INPUT 2

TACH DRIVER

D

M

AUX DIGITAL INPUT 3

POWER GROUND

E

N

AUX PWM OUTPUT 4

AUX PWM OUTPUT 2

F

P

AUX 5V ANALOG INPUT 2 (CONFIGURABLE PULL UP/DOWN)

AUX 5V ANALOG INPUT 1 (CONFIGURABLE PULL-UP/DOWN)

G

R

AUX 5V ANALOG INPUT 4 (PULL DOWN)

AUX 5V ANALOG INPUT 3 (PULL-UP)

H

S

AUX 5V ANALOG INPUT 5 (PULL DOWN)

MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12) — PAGE 57

Image 57
Contents Model C-30HDG 30HDG Pump Proposition 65WARNING Silicosis Warning 30HDG Pump SILICOSIS/RESPIRATORYWARNINGSTable of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only 30HDG Pump Specifications 30HDG Pump Pump Specifications30HDG Concrete Pump Dimensions 30HDG Pump Pump Dimensions30HDG Pump Safety Message Alert Symbols Structure that does not provide ample free flow airYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection General Safety High Temperatures Allow the engine30HDG Pump Rules for Safe Operation Do not use worn out hoses or couplings inspect daily 30HDG Pump Rules for Safe OperationMaintenance Safety LiftingEmergencies Page Recommended Maintenance 30HDG Pump -TOWING GuidelinesPumpTrailer Vehicle Connection Towing Applications 30HDG Pump -TOWING GuidelinesTrailer Safety Precautions 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts 30HDG Pump -TRAILER Safety GuidelinesTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements 30HDG Pump -TRAILER Safety GuidelinesStart all wheel lug nuts by hand NEVER! use an pneumatic air gun to tighten wheel lug nutsPage Operation and Safety Decals 30HDG Pump Operation and Safety DecalsOperation Hand Signals 30HDG Pump Important Hand SignalsMajor Pump Components 30HDG Pump Pump Components30HDG Pump Pump Components Pump Control Box Components 30HDG Pump Control BOX ComponentsZenith 416 Basic Engine Components 30HDG Pump Engine Components30HDG Pump General Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder 30HDG Pump HOW IT WorksPumping Pistons 30HDG Pump HOW IT WorksOperating Suggestions 30HDG Pump Operating InformationNew Pumps 30HDG Pump Operating InformationPumping Tips Mbvr air entraining, acts as a lubricantAvoiding Setting of the Mix in the System Stop the pump. Switch OFF the engineClearing a Plugged Manifold Clearing a Mix from the SystemVerticalPumping Down-Hill PumpingValveSeats Pulsation30HDG Pump Operating Information Cam RollerSnap-Joint 30HDG Pump Inspection Read safety instructions at the beginning of this manualBefore Starting Engine Oil Check30HDG Pump Inspection Gasoline CheckLubrication Box Checking Engine Coolant Level 30HDG Pump INSPECTION/STARTUPIf cooling water is dirty, flush the cooling system Belt Deflection30HDG Pump STARTUP/SHUTDOWN Procedures Remote Control OperationRadio Remote Control Operation Preventive Maintenance 30HDG Pump Maintenance PumpGeneral Clean-up Procedure Always carry extra OringsSponge Clean-out Procedure 30HDG Pump Maintenance PumpNever use compressed air to clean out the lines Piston Cup WearCrankshaft and Cam Assembly Procedure 30HDG Pump Maintenance PumpFollowing procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing InstallationDetent Holes Detent Hole 3 Installation30HDG Pump Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationWorking Loads Chain-Link Cross Section Drive Chain LubricationInstallation of Spring Locks and Cotter-Pins Installation Of CoversidesAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEngine Troubleshooting 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? 30HDG Pump EnginetroubleshootingUnions a required Engine oil level too full? Correct engine oil level?30HDG Pump Engine Fault Codes Malfunction Indicator Diagnostic SystemExample GCP ECU Fault Code List for ZZP 416 Engine 30HDG Pump Engine Fault CodesFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low Zenith Fuel Injection System Wiring Diagram 30HDG Pump -WIRING Diagram Zenith Wiring Harness30HDNI Pump -WIRING Diagram Zenith Wiring Harness Wiring Diagram 30HDG Pump -WIRING DiagramZPP 416, 420 & 640 Customer 16-PIN Connections 30HDG Pump PIN ConnectionsTrailerTail Lights Wiring Diagram 30HDG Pump -WIRING Diagram Tail LightsPage Slump Test 2/3 Full Appendix C-30HDNI C-30HDNI Slumptest ProcedureAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2775 27082685 2749Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Recommended Shotcrete Accessories Appendix Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnUnits 30HDG Pump Suggested Spare Parts30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals Compensator Piston ROD Assy 30HDG Pump Compensator Piston ROD AssyPiston Guide Assy Spring ReturnFitting Bearing CUPConnecting ROD Drive Side Assy 30HDG Pump Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy 30HDG Pump Rocker AssyShaft Rocker ARM Connecting RODJournal Block Bolt 1-14X2 HEX HeadCountershaft Assy 30HDG Pump COUNTER-SHAFT Assy30HDG Pump COUNTER-SHAFT Assy Crankshaft Assy 30HDG Pump Crankshaft Assy30HDG Pump Crankshaft Assy Bearing BlockLock Washer 3/4 Manifold Assy 30HDG Pump Manifold Assy30HDG Pump Manifold Assy Frame Assy 30HDG Pump Frame AssyAXLE, Assembly Frame AssemblyJack STAND, Rear Washer ThickAxle Assy 30HDG Pump Axle AssyDust Cover CAP 14 Chrome Includes Items WCastle NUT Outer BearingMUFFLER, AIR Filter and Stop Switch Assy 30HDG Pump MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterStop SWITCH, Engine Cover FILTER, AIRClutch Assy 30HDG Pump Clutch AssyClutch Housing W/LINING Rotor AssemblyWASHER, Lock 1/2 WASHER, Flat 1/2 SpecialEngine Mounting Brackets Assy 30HDG Pump Engine Mounting Brackets AssySupport BRACKET, Left Support BRACKET, RightSPACER, 20 OD X 11 ID X 32 Long BRACKET, ECU MountRADIATOR, Bracket and Hoses Assy 30HDG Pump RADIATOR, Mounting Bracket and Hoses AssyPart Name Control BOX Assy 30HDG Pump Control BOX AssyIgnition Switch SWITCH, Throttle ControlCONNECTOR, Plastic Ignition Switch KEYBattery Assy 30HDG Pump Battery AssyBOX, Battery CABLE, Positive BatteryCABLE, Negative Battery BATTERY, 12 VoltFuel Tank Assy 30HDG Pump Fueltank AssyCLAMP, Hose HOSE, Fuel 5/16FILTER, Fuel Includes ItemHopper Assy 30HDG Pump Hopper AssyHopper PIN, HairWasher 5/8 Flat Hood Assy 30HDG Pump Hood AssyLatch KIT RivetBUMPER, Rubber NUT 1/2-13 Heavy HEXLubrication Panel Assy 30HDG Pump Lubrication Panel AssyStraight Fitting 1/8 NPT FITTING, Grease 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy 30HDG Pump Remote Control Cable AssyGuard Switch Aluminum SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXFreight Policy Terms and Conditions of Sale PartsMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help

C-30HDG specifications

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