Zenith C-30HDG Assembling and Disassembling Drive Chain, Chain-Link Pin Removal, Tips To Remember

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C-30HDG PUMP — MAINTENANCE (PUMP)

Assembling and Disassembling Drive Chain

CAUTION - DRIVE CHAIN SAFETY

You may be seriously injured if you attempt to install the drive chain while the pump is running. Turn OFF the engine and lock out gears and sprockets before attempting installation.

Once installed, the drive chain must be guarded to prevent personal injury or properly damage in the event the chain separates during operation. NEVER run pump with drive chain guard removed.

CAUTION - Eyesight Hazard

The components of the drive chain are hardened parts.Striking these parts may cause metal chips to break off from the chain or the tools used resulting in personal injury.

During all stages of chain disassembly and assembly, wear safety glasses to prevent metal parts or chips from entering your eyes and have personnel in the immediate area do likewise.

Chain-Link Pin Removal

1.If chain is of cotter pin- type construction, remove cotters.

2.Ifchainisrivetedtypeconstruction,grindpinheadsoffsopin ends are flush with the linkplate.

3.Drive pins out of linkplate using a Diamond pin extractor Model P/N 113 or 135. Some multiple strand chains or large pitch models will require a hammer and punch or a press to remove the pins.

Installation Of Coversides

Diamond Chain coversides are manufactured three different ways:

Slip Fit

Modified Press Fit

Full Press Fit

Modified and Full Press Fits require some patience and tools to assemble and/or disassemble. Use vice grips, plumbers pliers or a small hammer to drive coversides onto pins.

Installation of Spring Locks and Cotter-Pins

After coversides have been installed, install spring locks or cotters (depending on chain design).Avoid using bent or worn cotters or spring locks. After spring locks (or cotters) are installed, lightly tap pin ends to position these parts snug against the coverside for additional support.

Tips To Remember

Chian will break if mused or abused

Serious injury or property damage can result if chain is installed incorrectly.

Select, install, guard and maintain chain in accordance with equipment manufacturer and "Diamond Chain Company's recommendations.

Read chain assembly instructions before attempting to install chain on pump sprocket wheel.

Knowing more about how the chain is constructed may help in assembly and disassembly. Further information may be obtained by calling or writing Diamond Chain CompanyTM.

MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12) — PAGE 47

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Contents Model C-30HDG 30HDG Pump Proposition 65WARNING Silicosis Warning 30HDG Pump SILICOSIS/RESPIRATORYWARNINGSTable of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDG Pump Specifications 30HDG Pump Pump Specifications30HDG Concrete Pump Dimensions 30HDG Pump Pump DimensionsYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert SymbolsStructure that does not provide ample free flow air Always wear approved eye and hearing protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved respiratory protection 30HDG Pump Rules for Safe Operation General SafetyHigh Temperatures Allow the engine Do not use worn out hoses or couplings inspect daily 30HDG Pump Rules for Safe OperationEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended Maintenance30HDG Pump -TOWING Guidelines Towing Applications 30HDG Pump -TOWING GuidelinesTrailer Safety Precautions 30HDG Pump -TRAILER Safety GuidelinesTorsion Bar Suspension 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts TiresWear/InflationNEVER! use an pneumatic air gun to tighten wheel lug nuts 30HDG Pump -TRAILER Safety GuidelinesLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals 30HDG Pump Operation and Safety DecalsOperation Hand Signals 30HDG Pump Important Hand SignalsMajor Pump Components 30HDG Pump Pump Components30HDG Pump Pump Components Pump Control Box Components 30HDG Pump Control BOX ComponentsZenith 416 Basic Engine Components 30HDG Pump Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump General InformationPump Mix Guidelines Pumping Cylinder 30HDG Pump HOW IT WorksPumping Pistons 30HDG Pump HOW IT WorksOperating Suggestions 30HDG Pump Operating InformationMbvr air entraining, acts as a lubricant 30HDG Pump Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldPulsation Down-Hill PumpingVerticalPumping ValveSeatsSnap-Joint 30HDG Pump Operating InformationCam Roller Engine Oil Check Read safety instructions at the beginning of this manual30HDG Pump Inspection Before StartingLubrication Box 30HDG Pump InspectionGasoline Check Belt Deflection 30HDG Pump INSPECTION/STARTUPChecking Engine Coolant Level If cooling water is dirty, flush the cooling systemRadio Remote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRemote Control Operation Always carry extra Orings 30HDG Pump Maintenance PumpPreventive Maintenance General Clean-up ProcedurePiston Cup Wear 30HDG Pump Maintenance PumpSponge Clean-out Procedure Never use compressed air to clean out the linesCrankshaft and Cam Assembly Procedure 30HDG Pump Maintenance PumpFollowing procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing InstallationDetent Holes Detent Hole 3 Installation30HDG Pump Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Chain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive ChainEngine Troubleshooting 30HDG Pump EnginetroubleshootingEngine oil level too full? Correct engine oil level? 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a requiredExample 30HDG Pump Engine Fault CodesMalfunction Indicator Diagnostic System GCP ECU Fault Code List for ZZP 416 Engine 30HDG Pump Engine Fault CodesFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low Zenith Fuel Injection System Wiring Diagram 30HDG Pump -WIRING Diagram Zenith Wiring Harness30HDNI Pump -WIRING Diagram Zenith Wiring Harness Wiring Diagram 30HDG Pump -WIRING DiagramZPP 416, 420 & 640 Customer 16-PIN Connections 30HDG Pump PIN ConnectionsTrailerTail Lights Wiring Diagram 30HDG Pump -WIRING Diagram Tail LightsPage Slump Test 2/3 Full Appendix C-30HDNI C-30HDNI Slumptest ProcedureAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Recommended Shotcrete Accessories Appendix Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnUnits 30HDG Pump Suggested Spare Parts30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals Compensator Piston ROD Assy 30HDG Pump Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDG Pump Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy 30HDG Pump Rocker AssyBolt 1-14X2 HEX Head Connecting RODShaft Rocker ARM Journal BlockCountershaft Assy 30HDG Pump COUNTER-SHAFT Assy30HDG Pump COUNTER-SHAFT Assy Crankshaft Assy 30HDG Pump Crankshaft AssyLock Washer 3/4 30HDG Pump Crankshaft AssyBearing Block Manifold Assy 30HDG Pump Manifold Assy30HDG Pump Manifold Assy Frame Assy 30HDG Pump Frame AssyWasher Thick Frame AssemblyAXLE, Assembly Jack STAND, RearAxle Assy 30HDG Pump Axle AssyOuter Bearing CAP 14 Chrome Includes Items WDust Cover Castle NUTMUFFLER, AIR Filter and Stop Switch Assy 30HDG Pump MUFFLER, AIR FILTER, and Stop Switch AssyFILTER, AIR PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterGland Connector Stop SWITCH, Engine CoverClutch Assy 30HDG Pump Clutch AssyWASHER, Flat 1/2 Special Rotor AssemblyClutch Housing W/LINING WASHER, Lock 1/2Engine Mounting Brackets Assy 30HDG Pump Engine Mounting Brackets AssyBRACKET, ECU Mount Support BRACKET, RightSupport BRACKET, Left SPACER, 20 OD X 11 ID X 32 LongRADIATOR, Bracket and Hoses Assy 30HDG Pump RADIATOR, Mounting Bracket and Hoses AssyPart Name Control BOX Assy 30HDG Pump Control BOX AssyIgnition Switch KEY SWITCH, Throttle ControlIgnition Switch CONNECTOR, PlasticBattery Assy 30HDG Pump Battery AssyBATTERY, 12 Volt CABLE, Positive BatteryBOX, Battery CABLE, Negative BatteryFuel Tank Assy 30HDG Pump Fueltank AssyIncludes Item HOSE, Fuel 5/16CLAMP, Hose FILTER, FuelHopper Assy 30HDG Pump Hopper AssyWasher 5/8 Flat HopperPIN, Hair Hood Assy 30HDG Pump Hood AssyNUT 1/2-13 Heavy HEX RivetLatch KIT BUMPER, RubberLubrication Panel Assy 30HDG Pump Lubrication Panel Assy1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy 30HDG Pump Remote Control Cable AssyJunction BOX SWITCH, MicroGuard Switch Aluminum CONNECTOR, 3/16 RingFreight Policy Terms and Conditions of Sale PartsMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help

C-30HDG specifications

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