Zenith C-30HDG manual AUX 5V Analog Input 3 low

Page 53

C-30HDG PUMP — ENGINE FAULT CODES

TABLE 7. GCP ECU FAULT CODE LIST FOR ZZP 416 ENGINE (CONT.)

 

 

Turns on

MIL

#

Fault Description

Flash

 

 

MIL?

Code

 

 

 

 

 

 

 

82

AUX 5V ANALOG INPUT 3 low

Yes

518

 

 

 

 

83

AUX 5V ANALOG INPUT 1 high

Yes

541

 

 

 

 

84

AUX 5V ANALOG INPUT 1 low or open

Yes

542

 

 

 

 

85

AUX 5V ANALOG INPUT 2 high or open

Yes

543

 

 

 

 

86

AUX 5V ANALOG INPUT 2 low

Yes

544

 

 

 

 

87

AUX DIGITAL INPUT 1 high

Yes

551

 

 

 

 

88

AUX DIGITAL INPUT 1 low

Yes

552

 

 

 

 

89

AUX DIGITAL INPUT 2 high

Yes

553

 

 

 

 

90

AUX DIGITAL INPUT 2 low

Yes

554

 

 

 

 

91

AUX DIGITAL INPUT 3 high

Yes

555

 

 

 

 

92

AUX DIGITAL INPUT 3 low

Yes

556

 

 

 

 

93

AUX 5V ANALOG INPUT 5 open or high

Yes

563

 

 

 

 

94

AUX 5V ANALOG INPUT 5 low

Yes

564

 

 

 

 

95

Watchdog processor blocked outputs (RTI 1)

Yes

712

 

 

 

 

96

Microprocessor failure - RTI 2

Yes

713

 

 

 

 

97

Microprocessor failure - RTI 3

Yes

714

 

 

 

 

98

Microprocessor failure - A/D

Yes

715

 

 

 

 

99

Microprocessor failure - Interrupt

Yes

716

 

 

 

 

100

Pin 85 (AUX_PWM4) open/short to GND

Yes

637

 

 

 

 

101

Pin 85 (AUX_PWM4) short to 12V

Yes

638

 

 

 

 

102

MIL control short to GND

No

644

 

 

 

 

103

MIL control short to 12V

No

645

 

 

 

 

104

Unable to reach Lower TPS

Yes

211

 

 

 

 

105

Unable to reach higher TPS

Yes

212

 

 

 

 

106

APP1 higher than IVS

Yes

315

 

 

 

 

107

APS/IVS Conflict

Yes

321

 

 

 

 

108

APP1 signal low voltage

Yes

322

 

 

 

 

109

APP1 signal high voltage

Yes

323

 

 

 

 

110

IVS stuck at idle, APP 1/2 mismatch

Yes

332

 

 

 

 

111

IVS stuck at off-idle, APP 1/2 mismatch

Yes

331

 

 

 

 

112

APP1 lower than IVS Limit

Yes

339

 

 

 

 

113

Ignition coil A low current

Yes

411

 

 

 

 

114

Ignition coil A high current

Yes

412

 

 

 

 

115

Ignition coil B low current

Yes

421

 

 

 

 

116

Ignition coil B high current

Yes

422

 

 

 

 

117

Ignition coil C low current

Yes

431

 

 

 

 

118

Ignition coil C high current

Yes

432

 

 

 

 

119

Ignition coil D low current

Yes

441

 

 

 

 

120

Ignition coil D high current

Yes

442

 

 

 

 

MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12) — PAGE 53

Image 53
Contents Model C-30HDG 30HDG Pump Proposition 65WARNING Silicosis Warning 30HDG Pump SILICOSIS/RESPIRATORYWARNINGSTable of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDG Pump Specifications 30HDG Pump Pump Specifications30HDG Concrete Pump Dimensions 30HDG Pump Pump DimensionsYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert SymbolsStructure that does not provide ample free flow air Always wear approved eye and hearing protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved respiratory protection 30HDG Pump Rules for Safe Operation General SafetyHigh Temperatures Allow the engine Do not use worn out hoses or couplings inspect daily 30HDG Pump Rules for Safe OperationEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended Maintenance30HDG Pump -TOWING Guidelines Towing Applications 30HDG Pump -TOWING GuidelinesTrailer Safety Precautions 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts 30HDG Pump -TRAILER Safety GuidelinesTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements 30HDG Pump -TRAILER Safety GuidelinesStart all wheel lug nuts by hand NEVER! use an pneumatic air gun to tighten wheel lug nutsPage Operation and Safety Decals 30HDG Pump Operation and Safety DecalsOperation Hand Signals 30HDG Pump Important Hand SignalsMajor Pump Components 30HDG Pump Pump Components30HDG Pump Pump Components Pump Control Box Components 30HDG Pump Control BOX ComponentsZenith 416 Basic Engine Components 30HDG Pump Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump General InformationPump Mix Guidelines Pumping Cylinder 30HDG Pump HOW IT WorksPumping Pistons 30HDG Pump HOW IT WorksOperating Suggestions 30HDG Pump Operating InformationNew Pumps 30HDG Pump Operating InformationPumping Tips Mbvr air entraining, acts as a lubricantAvoiding Setting of the Mix in the System Stop the pump. Switch OFF the engineClearing a Plugged Manifold Clearing a Mix from the SystemVerticalPumping Down-Hill PumpingValveSeats PulsationSnap-Joint 30HDG Pump Operating InformationCam Roller 30HDG Pump Inspection Read safety instructions at the beginning of this manualBefore Starting Engine Oil CheckLubrication Box 30HDG Pump InspectionGasoline Check Checking Engine Coolant Level 30HDG Pump INSPECTION/STARTUPIf cooling water is dirty, flush the cooling system Belt DeflectionRadio Remote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRemote Control Operation Preventive Maintenance 30HDG Pump Maintenance PumpGeneral Clean-up Procedure Always carry extra OringsSponge Clean-out Procedure 30HDG Pump Maintenance PumpNever use compressed air to clean out the lines Piston Cup WearCrankshaft and Cam Assembly Procedure 30HDG Pump Maintenance PumpFollowing procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing InstallationDetent Holes Detent Hole 3 Installation30HDG Pump Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Chain-Link Cross Section Drive Chain LubricationInstallation of Spring Locks and Cotter-Pins Installation Of CoversidesAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEngine Troubleshooting 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? 30HDG Pump EnginetroubleshootingUnions a required Engine oil level too full? Correct engine oil level?Example 30HDG Pump Engine Fault CodesMalfunction Indicator Diagnostic System GCP ECU Fault Code List for ZZP 416 Engine 30HDG Pump Engine Fault CodesFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low Zenith Fuel Injection System Wiring Diagram 30HDG Pump -WIRING Diagram Zenith Wiring Harness30HDNI Pump -WIRING Diagram Zenith Wiring Harness Wiring Diagram 30HDG Pump -WIRING DiagramZPP 416, 420 & 640 Customer 16-PIN Connections 30HDG Pump PIN ConnectionsTrailerTail Lights Wiring Diagram 30HDG Pump -WIRING Diagram Tail LightsPage Slump Test 2/3 Full Appendix C-30HDNI C-30HDNI Slumptest ProcedureAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2775 27082685 2749Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Recommended Shotcrete Accessories Appendix Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnUnits 30HDG Pump Suggested Spare Parts30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals Compensator Piston ROD Assy 30HDG Pump Compensator Piston ROD AssyPiston Guide Assy Spring ReturnFitting Bearing CUPConnecting ROD Drive Side Assy 30HDG Pump Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy 30HDG Pump Rocker AssyShaft Rocker ARM Connecting RODJournal Block Bolt 1-14X2 HEX HeadCountershaft Assy 30HDG Pump COUNTER-SHAFT Assy30HDG Pump COUNTER-SHAFT Assy Crankshaft Assy 30HDG Pump Crankshaft AssyLock Washer 3/4 30HDG Pump Crankshaft AssyBearing Block Manifold Assy 30HDG Pump Manifold Assy30HDG Pump Manifold Assy Frame Assy 30HDG Pump Frame AssyAXLE, Assembly Frame AssemblyJack STAND, Rear Washer ThickAxle Assy 30HDG Pump Axle AssyDust Cover CAP 14 Chrome Includes Items WCastle NUT Outer BearingMUFFLER, AIR Filter and Stop Switch Assy 30HDG Pump MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterStop SWITCH, Engine Cover FILTER, AIRClutch Assy 30HDG Pump Clutch AssyClutch Housing W/LINING Rotor AssemblyWASHER, Lock 1/2 WASHER, Flat 1/2 SpecialEngine Mounting Brackets Assy 30HDG Pump Engine Mounting Brackets AssySupport BRACKET, Left Support BRACKET, RightSPACER, 20 OD X 11 ID X 32 Long BRACKET, ECU MountRADIATOR, Bracket and Hoses Assy 30HDG Pump RADIATOR, Mounting Bracket and Hoses AssyPart Name Control BOX Assy 30HDG Pump Control BOX AssyIgnition Switch SWITCH, Throttle ControlCONNECTOR, Plastic Ignition Switch KEYBattery Assy 30HDG Pump Battery AssyBOX, Battery CABLE, Positive BatteryCABLE, Negative Battery BATTERY, 12 VoltFuel Tank Assy 30HDG Pump Fueltank AssyCLAMP, Hose HOSE, Fuel 5/16FILTER, Fuel Includes ItemHopper Assy 30HDG Pump Hopper AssyWasher 5/8 Flat HopperPIN, Hair Hood Assy 30HDG Pump Hood AssyLatch KIT RivetBUMPER, Rubber NUT 1/2-13 Heavy HEXLubrication Panel Assy 30HDG Pump Lubrication Panel AssyStraight Fitting 1/8 NPT FITTING, Grease 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy 30HDG Pump Remote Control Cable AssyGuard Switch Aluminum SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXFreight Policy Terms and Conditions of Sale PartsMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help

C-30HDG specifications

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