Zenith C-30HDG manual 30HDG Pump Engine Fault Codes, GCP ECU Fault Code List for ZZP 416 Engine

Page 51

C-30HDG PUMP — ENGINE FAULT CODES

TABLE 7. GCP ECU FAULT CODE LIST FOR ZZP 416 ENGINE

 

 

Turns on

MIL

#

Fault Description

Flash

 

 

MIL?

Code

 

 

 

 

 

 

 

 

Leader/Trailer Code

 

111

 

 

 

 

1

CRANK or CAM could not synchronize during start

Yes

216

 

 

 

 

2

Fuel Pressure low voltage

Yes

291

 

 

 

 

3

Fuel Pressure high voltage

Yes

292

 

 

 

 

4

MAP Signal open or shorted to ground

Yes

127

 

 

 

 

5

MAP signal shorted high

Yes

128

 

 

 

 

6

IAT signal Low/Shorted to GND

Yes

112

 

 

 

 

7

IAT signal High/Open

Yes

113

 

 

 

 

8

ECT higher than warning threshold

Yes

116

 

 

 

 

9

ECT Sensor Low/Shorted Input

Yes

117

 

 

 

 

10

ECT Sensor High/Open Input

Yes

118

 

 

 

 

11

TPS1 voltage lower than TPS2 voltage

Yes

121

 

 

 

 

12

Throttle Position Signal 1 low voltage

Yes

122

 

 

 

 

13

Throttle Position Signal 1 high voltage

Yes

123

 

 

 

 

14

Pre-Cat O2 Signal No Activity

Yes

134

 

 

 

 

15

Post-Cat O2 Signal No Activity

Yes

154

 

 

 

 

16

Gasoline bank 1 A/F is lean (adaptive learn)

Yes

171

 

 

 

 

17

Gasoline bank 1 A/F is rich (adaptive learn)

Yes

172

 

 

 

 

18

Gasoline Fuel Temp Low Voltage

Yes

182

 

 

 

 

19

Gasoline Fuel Temp High Voltage

Yes

183

 

 

 

 

20

LPG Fuel Temp Low Voltage

Yes

187

 

 

 

 

21

LPG Fuel Temp High Voltage

Yes

188

 

 

 

 

22

ECT higher than engine shutdown threshold

Yes

217

 

 

 

 

23

Engine Overspeed Condition

Yes

219

 

 

 

 

24

TPS1 voltage higher than TPS2 voltage

Yes

221

 

 

 

 

25

Throttle Position Signal 2 low voltage

Yes

222

 

 

 

 

26

Throttle Position Signal 2 high voltage

Yes

223

 

 

 

 

27

Injector 1 Low/Open

Yes

261

 

 

 

 

28

Injector 1 High/Short

Yes

262

 

 

 

 

29

Injector 2 Low/Open

Yes

264

 

 

 

 

30

Injector 2 High/Short

Yes

265

 

 

 

 

31

Injector 3 Low/Open

Yes

267

 

 

 

 

32

Injector 3 High/Short

Yes

268

 

 

 

 

33

Injector 4 Low/Open

Yes

269

 

 

 

 

34

Injector 4 High/Short

Yes

271

 

 

 

 

35

Knock signal excessive or erratic

Yes

326

 

 

 

 

36

Knock signal open or not present

Yes

327

 

 

 

 

37

CRANK signal noise

Yes

336

 

 

 

 

38

No CRANK signal

Yes

337

 

 

 

 

39

CAM signal noise

Yes

341

 

 

 

 

40

No CAM signal

Yes

342

 

 

 

 

MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12) — PAGE 51

Image 51
Contents Model C-30HDG 30HDG Pump Proposition 65WARNING Silicosis Warning 30HDG Pump SILICOSIS/RESPIRATORYWARNINGSTable of Contents Parts Ordering Procedures Best Deal! Order via Internet Dealers OnlyOrder via Fax Dealers Only 30HDG Pump Specifications 30HDG Pump Pump Specifications30HDG Concrete Pump Dimensions 30HDG Pump Pump Dimensions30HDG Pump Safety Message Alert Symbols Structure that does not provide ample free flow airYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert Symbols Always wear approved respiratory protectionAlways wear approved eye and hearing protection General Safety High Temperatures Allow the engine30HDG Pump Rules for Safe Operation Do not use worn out hoses or couplings inspect daily 30HDG Pump Rules for Safe OperationMaintenance Safety LiftingEmergencies Page Recommended Maintenance 30HDG Pump -TOWING GuidelinesPumpTrailer Vehicle Connection Towing Applications 30HDG Pump -TOWING GuidelinesTrailer Safety Precautions 30HDG Pump -TRAILER Safety GuidelinesTorsion Bar Suspension 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts TiresWear/InflationNEVER! use an pneumatic air gun to tighten wheel lug nuts 30HDG Pump -TRAILER Safety GuidelinesLug Nut Torque Requirements Start all wheel lug nuts by handPage Operation and Safety Decals 30HDG Pump Operation and Safety DecalsOperation Hand Signals 30HDG Pump Important Hand SignalsMajor Pump Components 30HDG Pump Pump Components30HDG Pump Pump Components Pump Control Box Components 30HDG Pump Control BOX ComponentsZenith 416 Basic Engine Components 30HDG Pump Engine Components30HDG Pump General Information Pump Mix GuidelinesSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 Pumping Cylinder 30HDG Pump HOW IT WorksPumping Pistons 30HDG Pump HOW IT WorksOperating Suggestions 30HDG Pump Operating InformationMbvr air entraining, acts as a lubricant 30HDG Pump Operating InformationNew Pumps Pumping TipsClearing a Mix from the System Stop the pump. Switch OFF the engineAvoiding Setting of the Mix in the System Clearing a Plugged ManifoldPulsation Down-Hill PumpingVerticalPumping ValveSeats30HDG Pump Operating Information Cam RollerSnap-Joint Engine Oil Check Read safety instructions at the beginning of this manual30HDG Pump Inspection Before Starting30HDG Pump Inspection Gasoline CheckLubrication Box Belt Deflection 30HDG Pump INSPECTION/STARTUPChecking Engine Coolant Level If cooling water is dirty, flush the cooling system30HDG Pump STARTUP/SHUTDOWN Procedures Remote Control OperationRadio Remote Control Operation Always carry extra Orings 30HDG Pump Maintenance PumpPreventive Maintenance General Clean-up ProcedurePiston Cup Wear 30HDG Pump Maintenance PumpSponge Clean-out Procedure Never use compressed air to clean out the linesCrankshaft and Cam Assembly Procedure 30HDG Pump Maintenance PumpFollowing procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing InstallationDetent Holes Detent Hole 3 Installation30HDG Pump Maintenance Pump Installation and Drive Alignment Roller Chain ApplicationWorking Loads Chain-Link Cross Section Drive Chain LubricationChain-Link Pin Removal Installation Of CoversidesInstallation of Spring Locks and Cotter-Pins Assembling and Disassembling Drive Chain Engine Troubleshooting 30HDG Pump EnginetroubleshootingEngine oil level too full? Correct engine oil level? 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? Unions a required30HDG Pump Engine Fault Codes Malfunction Indicator Diagnostic SystemExample GCP ECU Fault Code List for ZZP 416 Engine 30HDG Pump Engine Fault CodesFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low Zenith Fuel Injection System Wiring Diagram 30HDG Pump -WIRING Diagram Zenith Wiring Harness30HDNI Pump -WIRING Diagram Zenith Wiring Harness Wiring Diagram 30HDG Pump -WIRING DiagramZPP 416, 420 & 640 Customer 16-PIN Connections 30HDG Pump PIN ConnectionsTrailerTail Lights Wiring Diagram 30HDG Pump -WIRING Diagram Tail LightsPage Slump Test 2/3 Full Appendix C-30HDNI C-30HDNI Slumptest ProcedureAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2749 27082775 2685Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Recommended Shotcrete Accessories Appendix Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnUnits 30HDG Pump Suggested Spare Parts30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals Compensator Piston ROD Assy 30HDG Pump Compensator Piston ROD AssyBearing CUP Spring ReturnPiston Guide Assy FittingConnecting ROD Drive Side Assy 30HDG Pump Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy 30HDG Pump Rocker AssyBolt 1-14X2 HEX Head Connecting RODShaft Rocker ARM Journal BlockCountershaft Assy 30HDG Pump COUNTER-SHAFT Assy30HDG Pump COUNTER-SHAFT Assy Crankshaft Assy 30HDG Pump Crankshaft Assy30HDG Pump Crankshaft Assy Bearing BlockLock Washer 3/4 Manifold Assy 30HDG Pump Manifold Assy30HDG Pump Manifold Assy Frame Assy 30HDG Pump Frame AssyWasher Thick Frame AssemblyAXLE, Assembly Jack STAND, RearAxle Assy 30HDG Pump Axle AssyOuter Bearing CAP 14 Chrome Includes Items WDust Cover Castle NUTMUFFLER, AIR Filter and Stop Switch Assy 30HDG Pump MUFFLER, AIR FILTER, and Stop Switch AssyFILTER, AIR PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterGland Connector Stop SWITCH, Engine CoverClutch Assy 30HDG Pump Clutch AssyWASHER, Flat 1/2 Special Rotor AssemblyClutch Housing W/LINING WASHER, Lock 1/2Engine Mounting Brackets Assy 30HDG Pump Engine Mounting Brackets AssyBRACKET, ECU Mount Support BRACKET, RightSupport BRACKET, Left SPACER, 20 OD X 11 ID X 32 LongRADIATOR, Bracket and Hoses Assy 30HDG Pump RADIATOR, Mounting Bracket and Hoses AssyPart Name Control BOX Assy 30HDG Pump Control BOX AssyIgnition Switch KEY SWITCH, Throttle ControlIgnition Switch CONNECTOR, PlasticBattery Assy 30HDG Pump Battery AssyBATTERY, 12 Volt CABLE, Positive BatteryBOX, Battery CABLE, Negative BatteryFuel Tank Assy 30HDG Pump Fueltank AssyIncludes Item HOSE, Fuel 5/16CLAMP, Hose FILTER, FuelHopper Assy 30HDG Pump Hopper AssyHopper PIN, HairWasher 5/8 Flat Hood Assy 30HDG Pump Hood AssyNUT 1/2-13 Heavy HEX RivetLatch KIT BUMPER, RubberLubrication Panel Assy 30HDG Pump Lubrication Panel Assy1FT=1PC FITTING, Grease 1/8 NPTStraight Fitting 1/8 NPT Coupling W/NUT 1/8 NPTRemote Control Cable Assy 30HDG Pump Remote Control Cable AssyJunction BOX SWITCH, MicroGuard Switch Aluminum CONNECTOR, 3/16 RingFreight Policy Terms and Conditions of Sale PartsMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help