Zenith C-30HDG manual General recommendations

Page 65

APPENDIX — RECOMMENDED SHOTCRETE SYSTEM

RECOMMENDED SHOTCRETE SYSTEM

 

NO.

PART NO.

PART NAME

QTY. REMARKS

1

EM28904

3" “B” COUPLING

 

2

EM23946

3"-90° ELBOW

 

3

EM28903

2

1/2" S/J COUPLING

 

4

EM28005DD

3"X 2 1/2 REDUCER

 

5

EM28061

2

1/2"X 10FT.PIPE

 

6

EM24849

2

1/2"X 50FT.HOSE

 

7

EM28001DD

2

1/2"X 2" REDUCER

 

8EM23815D ........ 2 1/2"X 2" REDUCER W/AIRVIBRATOR

9

EM28902

2" S/J COUPLING

10

EM23101

AIRVIBRATOR

11

EM28131

2"X 2 ELBOW

12

EM24841

2"X 25 FT.HOSE

13

EM23808D

NOZZLE ASSEMBLY

14

EM23806

1 3/8" NOZZLE TIP

15

EM23807

1 1/4" NOZZLE TIP

General recommendations

If the site will permit, use steel pipe from the pump to the pool perimeter. It will reduce line pressures which is highly recommended.

The vibrator on the reducer by the pool improves pumpability.

Turn both air vibrators off whenever the pump is stopped to prevent separation of mix.

The air vibrators are low consumption (4.2 scfm).

Leave the air on at the nozzle when the pump is stopped to prevent clogging of air the hoses in the air insert.

Use item #11 (steel elbow) at the edge of the pool to prevent collapse of the rubber hose, which can cause blockage.

MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12) — PAGE 65

Image 65
Contents Model C-30HDG 30HDG Pump Proposition 65WARNING Silicosis Warning 30HDG Pump SILICOSIS/RESPIRATORYWARNINGSTable of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDG Pump Specifications 30HDG Pump Pump Specifications30HDG Concrete Pump Dimensions 30HDG Pump Pump DimensionsYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert SymbolsStructure that does not provide ample free flow air Always wear approved eye and hearing protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved respiratory protection 30HDG Pump Rules for Safe Operation General SafetyHigh Temperatures Allow the engine Do not use worn out hoses or couplings inspect daily 30HDG Pump Rules for Safe OperationEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended Maintenance30HDG Pump -TOWING Guidelines Towing Applications 30HDG Pump -TOWING GuidelinesTrailer Safety Precautions 30HDG Pump -TRAILER Safety GuidelinesTires/Wheels/Lug Nuts 30HDG Pump -TRAILER Safety GuidelinesTiresWear/Inflation Torsion Bar SuspensionLug Nut Torque Requirements 30HDG Pump -TRAILER Safety GuidelinesStart all wheel lug nuts by hand NEVER! use an pneumatic air gun to tighten wheel lug nutsPage Operation and Safety Decals 30HDG Pump Operation and Safety DecalsOperation Hand Signals 30HDG Pump Important Hand SignalsMajor Pump Components 30HDG Pump Pump Components30HDG Pump Pump Components Pump Control Box Components 30HDG Pump Control BOX ComponentsZenith 416 Basic Engine Components 30HDG Pump Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump General InformationPump Mix Guidelines Pumping Cylinder 30HDG Pump HOW IT WorksPumping Pistons 30HDG Pump HOW IT WorksOperating Suggestions 30HDG Pump Operating InformationNew Pumps 30HDG Pump Operating InformationPumping Tips Mbvr air entraining, acts as a lubricantAvoiding Setting of the Mix in the System Stop the pump. Switch OFF the engineClearing a Plugged Manifold Clearing a Mix from the SystemVerticalPumping Down-Hill PumpingValveSeats PulsationSnap-Joint 30HDG Pump Operating InformationCam Roller 30HDG Pump Inspection Read safety instructions at the beginning of this manualBefore Starting Engine Oil CheckLubrication Box 30HDG Pump InspectionGasoline Check Checking Engine Coolant Level 30HDG Pump INSPECTION/STARTUPIf cooling water is dirty, flush the cooling system Belt DeflectionRadio Remote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRemote Control Operation Preventive Maintenance 30HDG Pump Maintenance PumpGeneral Clean-up Procedure Always carry extra OringsSponge Clean-out Procedure 30HDG Pump Maintenance PumpNever use compressed air to clean out the lines Piston Cup WearCrankshaft and Cam Assembly Procedure 30HDG Pump Maintenance PumpFollowing procedure will assist you in replacing the lining Bearing/Cam Bushing Installation Bearing InstallationDetent Holes Detent Hole 3 Installation30HDG Pump Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Chain-Link Cross Section Drive Chain LubricationInstallation of Spring Locks and Cotter-Pins Installation Of CoversidesAssembling and Disassembling Drive Chain Chain-Link Pin RemovalEngine Troubleshooting 30HDG Pump EnginetroubleshootingFuel tank empty? Replace fuel filter Fuel filter clogged? 30HDG Pump EnginetroubleshootingUnions a required Engine oil level too full? Correct engine oil level?Example 30HDG Pump Engine Fault CodesMalfunction Indicator Diagnostic System GCP ECU Fault Code List for ZZP 416 Engine 30HDG Pump Engine Fault CodesFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low Zenith Fuel Injection System Wiring Diagram 30HDG Pump -WIRING Diagram Zenith Wiring Harness30HDNI Pump -WIRING Diagram Zenith Wiring Harness Wiring Diagram 30HDG Pump -WIRING DiagramZPP 416, 420 & 640 Customer 16-PIN Connections 30HDG Pump PIN ConnectionsTrailerTail Lights Wiring Diagram 30HDG Pump -WIRING Diagram Tail LightsPage Slump Test 2/3 Full Appendix C-30HDNI C-30HDNI Slumptest ProcedureAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2775 27082685 2749Recommended Shotcrete System Appendix Recommended Shotcrete SystemGeneral recommendations Recommended Shotcrete Accessories Appendix Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Xxxxx only Not Used on Explanation of Code in Remarks ColumnUnits 30HDG Pump Suggested Spare Parts30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals Compensator Piston ROD Assy 30HDG Pump Compensator Piston ROD AssyPiston Guide Assy Spring ReturnFitting Bearing CUPConnecting ROD Drive Side Assy 30HDG Pump Connecting ROD Drive Side AssyPiston ROD Assy Rocker Assy 30HDG Pump Rocker AssyShaft Rocker ARM Connecting RODJournal Block Bolt 1-14X2 HEX HeadCountershaft Assy 30HDG Pump COUNTER-SHAFT Assy30HDG Pump COUNTER-SHAFT Assy Crankshaft Assy 30HDG Pump Crankshaft AssyLock Washer 3/4 30HDG Pump Crankshaft AssyBearing Block Manifold Assy 30HDG Pump Manifold Assy30HDG Pump Manifold Assy Frame Assy 30HDG Pump Frame AssyAXLE, Assembly Frame AssemblyJack STAND, Rear Washer ThickAxle Assy 30HDG Pump Axle AssyDust Cover CAP 14 Chrome Includes Items WCastle NUT Outer BearingMUFFLER, AIR Filter and Stop Switch Assy 30HDG Pump MUFFLER, AIR FILTER, and Stop Switch AssyGland Connector PRECLEANER, AIR Filter ZE1 ELEMENT, AIR FilterStop SWITCH, Engine Cover FILTER, AIRClutch Assy 30HDG Pump Clutch AssyClutch Housing W/LINING Rotor AssemblyWASHER, Lock 1/2 WASHER, Flat 1/2 SpecialEngine Mounting Brackets Assy 30HDG Pump Engine Mounting Brackets AssySupport BRACKET, Left Support BRACKET, RightSPACER, 20 OD X 11 ID X 32 Long BRACKET, ECU MountRADIATOR, Bracket and Hoses Assy 30HDG Pump RADIATOR, Mounting Bracket and Hoses AssyPart Name Control BOX Assy 30HDG Pump Control BOX AssyIgnition Switch SWITCH, Throttle ControlCONNECTOR, Plastic Ignition Switch KEYBattery Assy 30HDG Pump Battery AssyBOX, Battery CABLE, Positive BatteryCABLE, Negative Battery BATTERY, 12 VoltFuel Tank Assy 30HDG Pump Fueltank AssyCLAMP, Hose HOSE, Fuel 5/16FILTER, Fuel Includes ItemHopper Assy 30HDG Pump Hopper AssyWasher 5/8 Flat HopperPIN, Hair Hood Assy 30HDG Pump Hood AssyLatch KIT RivetBUMPER, Rubber NUT 1/2-13 Heavy HEXLubrication Panel Assy 30HDG Pump Lubrication Panel AssyStraight Fitting 1/8 NPT FITTING, Grease 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PCRemote Control Cable Assy 30HDG Pump Remote Control Cable AssyGuard Switch Aluminum SWITCH, MicroCONNECTOR, 3/16 Ring Junction BOXFreight Policy Terms and Conditions of Sale PartsMechanical Drive Models Mayco PumpwarrantyHERE’S HOW to GET Help

C-30HDG specifications

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