Zenith C-30HDG manual Explanation of Code in Remarks Column, Xxxxx only Not Used on

Page 68

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.

SAMPLE PARTS LIST

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

12345

BOLT

1

INCLUDES ITEMS W/%

2%

 

WASHER, 1/4 IN

NOT SOLD SEPARATELY

2%

12347

WASHER, 3/8 IN....

1

MQ-45T ONLY

312348 HOSE ..................A/R ...MAKE LOCALLY

412349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

PAGE 68 — MAYCO C-30HDG PUMP — OPERATION AND PARTS MANUAL — REV. #6 (04/02/12)

Image 68
Contents Model C-30HDG 30HDG Pump Proposition 65WARNING 30HDG Pump SILICOSIS/RESPIRATORYWARNINGS Silicosis WarningTable of Contents Order via Fax Dealers Only Parts Ordering ProceduresBest Deal! Order via Internet Dealers Only 30HDG Pump Pump Specifications 30HDG Pump Specifications30HDG Pump Pump Dimensions 30HDG Concrete Pump DimensionsYou can be injured if you do not follow directions 30HDG Pump Safety Message Alert SymbolsStructure that does not provide ample free flow air Always wear approved eye and hearing protection 30HDG Pump Safety Message Alert SymbolsAlways wear approved respiratory protection 30HDG Pump Rules for Safe Operation General SafetyHigh Temperatures Allow the engine 30HDG Pump Rules for Safe Operation Do not use worn out hoses or couplings inspect dailyEmergencies Maintenance SafetyLifting Page PumpTrailer Vehicle Connection Recommended Maintenance30HDG Pump -TOWING Guidelines 30HDG Pump -TOWING Guidelines Towing Applications30HDG Pump -TRAILER Safety Guidelines Trailer Safety Precautions30HDG Pump -TRAILER Safety Guidelines Tires/Wheels/Lug NutsTiresWear/Inflation Torsion Bar Suspension30HDG Pump -TRAILER Safety Guidelines Lug Nut Torque RequirementsStart all wheel lug nuts by hand NEVER! use an pneumatic air gun to tighten wheel lug nutsPage 30HDG Pump Operation and Safety Decals Operation and Safety Decals30HDG Pump Important Hand Signals Operation Hand Signals30HDG Pump Pump Components Major Pump Components30HDG Pump Pump Components 30HDG Pump Control BOX Components Pump Control Box Components30HDG Pump Engine Components Zenith 416 Basic Engine ComponentsSample Design Mix 3000 Psi 3/8 in. Slump 4- 5 30HDG Pump General InformationPump Mix Guidelines 30HDG Pump HOW IT Works Pumping Cylinder30HDG Pump HOW IT Works Pumping Pistons30HDG Pump Operating Information Operating Suggestions30HDG Pump Operating Information New PumpsPumping Tips Mbvr air entraining, acts as a lubricantStop the pump. Switch OFF the engine Avoiding Setting of the Mix in the SystemClearing a Plugged Manifold Clearing a Mix from the SystemDown-Hill Pumping VerticalPumpingValveSeats PulsationSnap-Joint 30HDG Pump Operating InformationCam Roller Read safety instructions at the beginning of this manual 30HDG Pump InspectionBefore Starting Engine Oil CheckLubrication Box 30HDG Pump InspectionGasoline Check 30HDG Pump INSPECTION/STARTUP Checking Engine Coolant LevelIf cooling water is dirty, flush the cooling system Belt DeflectionRadio Remote Control Operation 30HDG Pump STARTUP/SHUTDOWN ProceduresRemote Control Operation 30HDG Pump Maintenance Pump Preventive MaintenanceGeneral Clean-up Procedure Always carry extra Orings30HDG Pump Maintenance Pump Sponge Clean-out ProcedureNever use compressed air to clean out the lines Piston Cup Wear30HDG Pump Maintenance Pump Crankshaft and Cam Assembly ProcedureFollowing procedure will assist you in replacing the lining Bearing Installation Bearing/Cam Bushing InstallationDetent Hole 3 Installation Detent Holes30HDG Pump Maintenance Pump Working Loads Installation and Drive AlignmentRoller Chain Application Drive Chain Lubrication Chain-Link Cross SectionInstallation Of Coversides Installation of Spring Locks and Cotter-PinsAssembling and Disassembling Drive Chain Chain-Link Pin Removal30HDG Pump Enginetroubleshooting Engine Troubleshooting30HDG Pump Enginetroubleshooting Fuel tank empty? Replace fuel filter Fuel filter clogged?Unions a required Engine oil level too full? Correct engine oil level?Example 30HDG Pump Engine Fault CodesMalfunction Indicator Diagnostic System 30HDG Pump Engine Fault Codes GCP ECU Fault Code List for ZZP 416 EngineFuel LPG or NG run-out longer than expected AUX 5V Analog Input 3 low 30HDG Pump -WIRING Diagram Zenith Wiring Harness Zenith Fuel Injection System Wiring Diagram30HDNI Pump -WIRING Diagram Zenith Wiring Harness 30HDG Pump -WIRING Diagram Wiring Diagram30HDG Pump PIN Connections ZPP 416, 420 & 640 Customer 16-PIN Connections30HDG Pump -WIRING Diagram Tail Lights TrailerTail Lights Wiring DiagramPage Appendix C-30HDNI C-30HDNI Slumptest Procedure Slump Test 2/3 FullAppendix C-30HDG Concrete MIX Information Appendix C-30HDG Concrete MIX Information 2708 27752685 2749Appendix Recommended Shotcrete System Recommended Shotcrete SystemGeneral recommendations Appendix Recommended Shotcrete Accessories Recommended Shotcrete AccessoriesAppendix Recommended Shotcrete Accessories Explanation of Code in Remarks Column Xxxxx only Not Used on30HDG Pump Suggested Spare Parts Units30HDG Pump Nameplate and Decals 30HDG Pump Nameplate and Decals 30HDG Pump Compensator Piston ROD Assy Compensator Piston ROD AssySpring Return Piston Guide AssyFitting Bearing CUP30HDG Pump Connecting ROD Drive Side Assy Connecting ROD Drive Side AssyPiston ROD Assy 30HDG Pump Rocker Assy Rocker AssyConnecting ROD Shaft Rocker ARMJournal Block Bolt 1-14X2 HEX Head30HDG Pump COUNTER-SHAFT Assy Countershaft Assy30HDG Pump COUNTER-SHAFT Assy 30HDG Pump Crankshaft Assy Crankshaft AssyLock Washer 3/4 30HDG Pump Crankshaft AssyBearing Block 30HDG Pump Manifold Assy Manifold Assy30HDG Pump Manifold Assy 30HDG Pump Frame Assy Frame AssyFrame Assembly AXLE, AssemblyJack STAND, Rear Washer Thick30HDG Pump Axle Assy Axle AssyCAP 14 Chrome Includes Items W Dust CoverCastle NUT Outer Bearing30HDG Pump MUFFLER, AIR FILTER, and Stop Switch Assy MUFFLER, AIR Filter and Stop Switch AssyPRECLEANER, AIR Filter ZE1 ELEMENT, AIR Filter Gland ConnectorStop SWITCH, Engine Cover FILTER, AIR30HDG Pump Clutch Assy Clutch AssyRotor Assembly Clutch Housing W/LININGWASHER, Lock 1/2 WASHER, Flat 1/2 Special30HDG Pump Engine Mounting Brackets Assy Engine Mounting Brackets AssySupport BRACKET, Right Support BRACKET, LeftSPACER, 20 OD X 11 ID X 32 Long BRACKET, ECU Mount30HDG Pump RADIATOR, Mounting Bracket and Hoses Assy RADIATOR, Bracket and Hoses AssyPart Name 30HDG Pump Control BOX Assy Control BOX AssySWITCH, Throttle Control Ignition SwitchCONNECTOR, Plastic Ignition Switch KEY30HDG Pump Battery Assy Battery AssyCABLE, Positive Battery BOX, BatteryCABLE, Negative Battery BATTERY, 12 Volt30HDG Pump Fueltank Assy Fuel Tank AssyHOSE, Fuel 5/16 CLAMP, HoseFILTER, Fuel Includes Item30HDG Pump Hopper Assy Hopper AssyWasher 5/8 Flat HopperPIN, Hair 30HDG Pump Hood Assy Hood AssyRivet Latch KITBUMPER, Rubber NUT 1/2-13 Heavy HEX30HDG Pump Lubrication Panel Assy Lubrication Panel AssyFITTING, Grease 1/8 NPT Straight Fitting 1/8 NPTCoupling W/NUT 1/8 NPT 1FT=1PC30HDG Pump Remote Control Cable Assy Remote Control Cable AssySWITCH, Micro Guard Switch AluminumCONNECTOR, 3/16 Ring Junction BOXTerms and Conditions of Sale Parts Freight PolicyMayco Pumpwarranty Mechanical Drive ModelsHERE’S HOW to GET Help

C-30HDG specifications

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