Summit 3522a manual Normal Operating Procedure, Outrigger Controls

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BIL-JAX 3522A

NORMAL OPERATING PROCEDURE

Perform the following procedures to operate the Bil- Jax Model 3522A Articulating Boom Lift.

Read and obey all safety precautions and operating instructions, as well as all applicable portions of ANSI A92.2, reprinted in Section 6.

Position the boom lift at the work area. Make sure the boom lift is on a firm and level surface and there are no potential hazards such as overhead obstructions or electrically charged conductors. Do not operate the boom lift if such hazards exist.

Inspect the boom lift for damaged or worn parts. Repair or replace parts as necessary. Never operate a damaged boom lift.

Apply the boom lift parking brake or chock the wheels.

Lower the tongue jack and unhitch the boom lift from the tow vehicle.

WARNING

Failing to unhitch the boom lift before operation may lead to damage to equipment or tow vehicle and makes the boom lift unstable, which can cause personnel injury or death.

Turn the key switch on the ground control station to operate ground controls. If power does not come on, make sure both emergency STOP buttons (ground and platform) are pulled out and the main power disconnect is plugged in.

The control microprocessor will perform self- diagnostics to test the operating system. After several seconds, the DISPLAY PANEL window will read:

BIL – JAX

A STEP ABOVE

Verify that the control status indicator LED is lit. If the control status indicator LED is not lit or is flashing, the outrigger buttons will not work. A flashing control status LED indicates that one or more of the booms is raised and needs to be stowed. Refer to Figure 3-1 and Figure 3-3.

Extend the outriggers manually or using the AUTO LEVEL button. When the boom is leveled properly, a buzzer will sound and two LEDs at each OUTRIGGER button and the LED at the AUTO LEVEL button will be lit.

Auto Level: Press and hold the EXTEND and AUTO LEVEL buttons at the same time.

Manual Level: Extend the two outriggers closest to the trailer coupler first. Lower each

pair of outriggers by pressing the EXTEND button and the two appropriate OUTRIGGER buttons at the same time.

Figure 3-3. Outrigger Controls

NOTE: The safety interlock system prevents all boom operations if the boom is not level or if one or more outriggers are not supporting the vehicle load.

NOTE: The Range of Motion Diagrams at the ground and platform control stations display the range of platform motion (safe operating zone) facing away from the trailer tongue. Verify that the operating zone is clear of obstructions through 700º of turntable rotation.

Verify that the auto level indicator LED is lit. If the auto level indicator is not lit, the boom may not be level.

On both the upper and lower booms, pull the latch release on the boom travel latch, raise the latch handle and swing the latch U-bolt down. Refer to figure 3-4.

Figure 3-4. Boom Travel Latch

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Contents Page Taylor Parkway Archbold, Ohio Phone800 419 Fax 419 Boom Personnel LiftCopyright Bil-Jax, Inc . All Rights Reserved Table of Contents List of Illustrations List of TablesSafety Safety NoticesBefore Operation During OperationMaintenance Safety General MaintenanceBattery Maintenance Safety Statement Damaged Equipment PolicyReporting Safety Defects NhtsaGeneral Introduction Model 3522A Articulating Boom LiftBoom Lift Control Panel Ground Specifications Feature Model 3522AWarranty Warranty Claims ProcessOperation Ground Control Station Ground Control StationDisplay Panel Platform Control Station Platform Control StationVolt Outlet Normal Operating Procedure Outrigger ControlsOperation Manual Boom Operation Hand Pump and Controls for Manual Lift OperationManual Lowering Battery Recharge Battery Charger FaceplateBoom Lift Transport Trailer HitchingBIL-JAX 3522A Operator Service Daily Service Checks Verify that boom down limit switches operate correctlyVerify that outrigger safety interlocks operate correctly Verify correct tire inflationWeekly Service Checks Monthly Service ChecksCheck Battery electrolyte level Inspect all electrical wiringTroubleshooting Troubleshooting StepsError Code Definitions Error Code DefinitionsError Message Definition of Error Comments LR Outrigger BIL-JAX 3522A Replacement Decals Identification PlatesDecal Locations Responsibilities of Dealers and Installers Ansi ReprintInspection and Test Records Responsibility of Users Responsibilities of Renters, Lessors or Lessees Denotes Prohibited Zone BIL-JAX 3522A Material Safety Data Material Safety Data SheetSection V -- Health Hazard Data Section II -- Health Hazard Data BIL-JAX 3522A Equipment Options Material Lifting Hook Configuration Material Lifting HookHorizontal JIB Rotator Platform RotatorCombination Hitch Installation Combination HitchReplacement Decals Replacement Decals Decal No Description of DecalPage BIL-JAX Model 3522A Quick Start Guide Taylor Parkway Archbold, OH Phone 419 800 Fax