Summit 3522a manual Error Code Definitions

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4 — OPERATOR SERVICE

ERROR CODE DEFINITIONS

The DISPLAY PANEL located on the ground control panel indicates the present operating status of the boom lift. If an error condition is detected by the control processor during start-up or operation, the appropriate error code will be displayed on this panel.

Refer to Table 4-2 for a comprehensive list of Error Code Definitions and solutions.

Table 4-2. Error Code Definitions

 

ERROR MESSAGE

DEFINITION OF ERROR

 

 

 

001

MACHINE IS IN DOWN ONLY

Machine was either never leveled, outriggers not

 

MODE

lowered, or machine went out of level with use.

 

 

 

002

LOSS OF PLATFORM

Ground control lost communication with platform

 

COMMUNICATION

control.

005

PLATFORM CONTROL HAS

Platform control detected a stuck or pressed key

 

STUCK KEY

on power up.

008

GROUND CONTROL HAS

Ground control detected a stuck or pressed key

 

STUCK KEY

on power up.

009

BOOM UP WITHOUT

Ground control detected the boom is up and all

 

OUTRIGGERS ON GROUND

outriggers are not on the ground

 

 

 

010

LEVEL SENSOR HAS

The ground control detected an erratic output

 

ERRATIC OUTPUT

from the level sensor.

015

MACHINE IS NOT LEVEL

Machine has gone out of level with use.

 

 

 

016

LIFT BOOM

A boom rotate, extend, or retract function

 

 

requested with boom down.

017

STOW BOOM

An outrigger function requested with boom up.

021OPEN CIRCUIT PRIMARY UP A load of less than 70mA detected in primary up circuit on power-up.

022

SHORTED CIRCUIT

Excessive load detected in primary up circuit on

 

PRIMARY UP

power-up.

023

OPEN CIRCUIT PRIMARY

A load of less than 70mA was detected when

 

DOWN

primary down circuit was energized

024

SHORTED CIRCUIT

Excessive load detected when primary down

 

PRIMARY DOWN

circuit was energized.

025

OPEN CIRCUIT SECONDARY

A load of less than 70mA detected in secondary

 

UP

up circuit on power-up.

026

SHORTED CIRCUIT

Excessive load detected in secondary up circuit

 

SECONDARY UP

on power-up.

027

OPEN CIRCUIT SECONDARY

A load of less than 70mA detected when

 

DOWN

secondary down circuit was energized

028

SHORTED CIRCUIT

Excessive load detected when secondary down

 

SECONDARY DOWN

circuit was energized.

029

OPEN CIRCUIT JIB UP

A load of less than 70mA detected in jib up circuit

 

 

on power-up.

030

SHORTED CIRCUIT JIB UP

Excessive load detected in jib up circuit on

 

 

power-up.

COMMENTS

Retract boom to travel position and extend outriggers using AUTO LEVEL button.

Check for unplugged or damaged platform control cable.

Turn key switch off and on again without pressing any buttons.

Turn key switch off and on again without pressing any buttons.

Retract boom to travel position and extend outriggers using AUTO LEVEL button.

Retract and extend outriggers using AUTO LEVEL button.

Retract and extend outriggers using AUTO LEVEL.

Raise boom from travel position.

Retract and lower boom to travel position.

Check for faulty boom up solenoid coil and wiring.

Check for faulty boom up solenoid coil and wiring.

Check for faulty boom down solenoid coil and wiring.

Check for faulty boom down solenoid coil and wiring.

Check for faulty boom up solenoid coil and wiring.

Check for faulty boom up solenoid coil and wiring.

Check for faulty boom down solenoid coil and wiring.

Check for faulty boom down solenoid coil and wiring.

Check for faulty jib up solenoid coil and wiring.

Check for faulty jib up solenoid coil and wiring.

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Contents Page Copyright Bil-Jax, Inc . All Rights Reserved Boom Personnel LiftTaylor Parkway Archbold, Ohio Phone800 419 Fax 419 Table of Contents List of Tables List of IllustrationsSafety Notices SafetyDuring Operation Before OperationGeneral Maintenance Maintenance SafetyBattery Maintenance Damaged Equipment Policy Safety StatementNhtsa Reporting Safety DefectsModel 3522A Articulating Boom Lift General IntroductionBoom Lift Control Panel Ground Feature Model 3522A SpecificationsWarranty Claims Process WarrantyOperation Ground Control Station Ground Control StationDisplay Panel Platform Control Station Platform Control StationVolt Outlet Outrigger Controls Normal Operating ProcedureOperation Hand Pump and Controls for Manual Lift Operation Manual Boom OperationManual Lowering Battery Charger Faceplate Battery RechargeTrailer Hitching Boom Lift TransportBIL-JAX 3522A Operator Service Verify correct tire inflation Daily Service ChecksVerify that boom down limit switches operate correctly Verify that outrigger safety interlocks operate correctlyInspect all electrical wiring Weekly Service ChecksMonthly Service Checks Check Battery electrolyte levelTroubleshooting Steps TroubleshootingError Code Definitions Error Code DefinitionsError Message Definition of Error Comments LR Outrigger BIL-JAX 3522A Identification Plates Replacement DecalsDecal Locations Ansi Reprint Responsibilities of Dealers and InstallersInspection and Test Records Responsibility of Users Responsibilities of Renters, Lessors or Lessees Denotes Prohibited Zone BIL-JAX 3522A Material Safety Data Sheet Material Safety DataSection V -- Health Hazard Data Section II -- Health Hazard Data BIL-JAX 3522A Equipment Options Material Lifting Hook Material Lifting Hook ConfigurationPlatform Rotator Horizontal JIB RotatorCombination Hitch Combination Hitch InstallationReplacement Decals Decal No Description of Decal Replacement DecalsPage BIL-JAX Model 3522A Quick Start Guide Taylor Parkway Archbold, OH Phone 419 800 Fax